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IHI Shibaura Fi6000, Instruction Manual, Page: 4 / 36

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IHI Shibaura Fi6000 Instruction Manual Download Page 4

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Table of Contents 

For safety use  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙3
Name of parts ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙6
Before starting to use  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7 
Preparation for operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙8
Operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙10
Water delivery from a fire hydrant/ Relaying water delivery  ∙∙∙∙∙∙14
Rabbit Monitor  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙16
Maintenance  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙18
Points to be careful about in cold season ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙22
Periodic Inspection  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23
Countermeasures for trouble ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙25
Unit conversion list  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙28
Specifications ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙29
Wiring diagram  ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙32

Summary of Contents for Fi6000

Page 1: ... Please be sure to read this before starting to operate the product As for the inspection maintenance of the product please contact the maintenance establishment or distributor with a certified mechanic for portable fire fighting pump maintenance ...

Page 2: ......

Page 3: ...d educational training in terms of the safety usage manner can operate this product Furthermore as for the inspection maintenance of the product please contact the maintenance establishment or distributor with a certified mechanic for portable fire fighting pump maintenance This instruction manual was prepared for the person to operate Rabbit Portable Fire Fighting Pump effectively and safely For ...

Page 4: ...tion for operation 8 Operation 10 Water delivery from a fire hydrant Relaying water delivery 14 Rabbit Monitor 16 Maintenance 18 Points to be careful about in cold season 22 Periodic Inspection 23 Countermeasures for trouble 25 Unit conversion list 28 Specifications 29 Wiring diagram 32 ...

Page 5: ... Risk Points to note Fire Danger Fuel Tank Fueling Time 1 Keep fire away 2 For fuel feeding halt the engine and cool it down 3 Make sure not to spill the fuel Warning Muffler Carbon monoxide Muffler Dry grass Battery Ignition by gas 1 Operate with a 3 meter distance from inflammables 2 Do not operate on dry grass If you need to do so remove the dry grass under the muffler 3 Refill the battery with...

Page 6: ...scharging water do not peek into the water hose outlet or nozzle 3 Make sure to open close the water discharge valve at low speed 4 Do not start the engine while the water discharge valve is open Excluding relaying water delivery Electric Shock Warning Ignition plug High tension cable Battery 1 Do not touch while operating 2 For changing the battery remove the battery from the negative terminal an...

Page 7: ...Rank Parts of Risk Points to note Disposal Caution 1 As for the disposal of battery or oil consult with specialized vendors Slip Caution 1 Do not spill the oil or other fluid Make sure to wipe out the spilt oil ...

Page 8: ...lve drain hose Muffler part drain cock Muffler exhaust port Cylinder drain cock Water inlet cap Water stop valve drain button Pressure gauge Main switch Water supply lever Throttle dial Fuel tank cap Fuel tank Rabbit monitor Compound gauge Vacuum pump strainer cap Battery Fuse box Searchlight plug Recoil starter handle Recoil starter Oil tank cap Spark plug cap Vacuum pump exhaust hose Exhaust man...

Page 9: ...ecifications does not require this procedure 4 If you need to fix the water discharge valve toward the operation side loosen the fixing bolt of water discharge valve stopper temporarily and then pull down the stopper 5 If needed take the below procedure to remove attach the cover 1 Put the ring part of fastener in standing position 2 Rotate the ring with a quarter turn to the left 3 Make sure that...

Page 10: ...onfirm the amount of fuel with the gauge on the tank Notice 1 Do not put in the fuel fully to the brim 2 In case of fuel in stock for a long time which causes an irritating smell or impurity replace it with new fuel immediately 2 Put in oil Put in special oil for 2 cycle engine Tank capacity 1 2 L Notice 1 Do not put in oil fully to the brim Danger Oil Tank Oil Gauge Fuel tank Fuel gauge Caution ...

Page 11: ...tween pump and water Furthermore set the pump horizontally level as much as possible 4 To avoid the air pocket in the suction pipe elevate the pipe toward the pump side 5 Attach the strainer and basket on the nozzle of suction pipe and in case of vacuuming the dirt spread the mat under the basket 6 To avoid vacuuming air set the basket 30cm under the water 7 Get the drainage hose straight without ...

Page 12: ...he recoil starter handle lightly and hear the whoosh sound it means the decompression system is working properly If you cannot hear the whoosh sound press the clear button on the upper side of decompression system 3 Do not pull the recoil starter rope fully out 4 Do not start halt engine repeatedly without delivering water There would be a possible explosion after fire explosion in muffler caused ...

Page 13: ...y lever keep the operation time to no more than 30 seconds 3 The engine gets cooled down by delivering water When operating the engine without delivering water dry running set throttle dial to low speed and keep the operating time to no more than 2 minutes This fire fighting pump is equipped with safety device to halt the engine in detecting the rising of cooling water temperature however the dry ...

Page 14: ...14 Water supply from a fire hydrant Relaying water supply 9 In case of operating without using the nozzle for bailing out the water from the tank or sending the water to relay tank as well as in case of operating with the two line water discharge make sure to install the safety nozzle between the pipe fitting and water discharge valve 3 Suspension of water discharge 1 If you need to suspend the wa...

Page 15: ...e engine After operating the vacuum pump for 2 3 seconds to remove the water in the vacuum pump stop the engine again 3 Install water inlet cap and cover the pump for safekeeping Notice 1 Incomplete draining may cause damage or corrosion by freezing 2 In case of using the muddy water or ocean water rinse out impurities in the pump with pure water After that make sure to drain water in each part 3 ...

Page 16: ...pressure is low but its plug caliber is big it has enough capability to deliver water 2 How to deliver water a As high water delivery pressure might damage the suction pipe when delivering water into the pump use the hose and connect with metal fitting joint as a general rule b As water source of a fire hydrant might contain the extraneous materials such as dirt or small stones remove them in open...

Page 17: ...rehand When the water sent from the parent pump arrives confirm the pressure gauge and make a decision to start the operation 3 In operating the child pump handle the throttle gradually Furthermore manage the compound pressure not to be under 0 05 MPa and the pressure gauge not to be over 1 0MPa 4 In completing sending water from the parent pump stop the engine of child pump first Furthermore do n...

Page 18: ... turns on Put the gasoline into the fuel tank 2 Cycle Oil When the oil is not enough the engine stops to prevent the burning out and LED turns on Stop the main switch refill the oil in the oil tank and restart the engine Cooling Water When the water temperature of cooling water gets higher the engine stops to prevent overheat and LED turns on Note 1 Temperature of cooling water gets higher Examine...

Page 19: ...unning without cooling water the monitor might not work properly Please follow the direction in this manual for dry running P11 Notice 3 2 Without eliminating the cause do not repeat the restarting 3 Inspect each part practically at periodic inspection time not only rely on Rabbit Monitor 3 Auto Power off Function This product is equipped with Auto Power off Function to prevent the waste of batter...

Page 20: ...portion smudged by exhaust gas or carbon Applicable Spark Plug NGK B7HS Gap 0 6 0 7mm 2 Throttle Dial Control force of the throttle dial is possible with fine adjustment by the adjusting nut in the base part of throttle dial 0 6mm 0 7mm Remove the rubber cap and make nut adjustment ...

Page 21: ...Air Cleaner Remove the element from the air cleaner box and confirm if it is dirty If dirty blow off the dust or rubbish by air or replace with new element Danger Body of air cleaner Air cleaner cover Element ...

Page 22: ...its open hole side down 3 Adjustment or replacement of vacuum pump driving V belt 1 When the belt rotates without fitting make adjustment in pushing the belt 2 When the belt starts to stretch make adjustment the tension pulley position to a certain extent If the above procedure does not work or the belt is damaged please replace with new belt Applicable belt A 28 V belt Suction Strainer Suction Va...

Page 23: ...t consumed by self discharge and self starter 3 The accessory battery charger is an automatic battery charger The normal charge and compensation charge compensating charge for self discharging amount are automatically switched 4 This battery has a structure not allowing the electrolyte level inspection compensation of liquid Do not compensate the liquid after removing the seal which causes trouble...

Page 24: ... discharge and stop the engine If the compound gauge does not suggest the negative pressure make sure that the pump cover cap drain cock and other necessary parts are properly closed and then try the above procedure 2 again 3 In opening the muffler part drain cock it starts to suck the antifreeze solution Let it suck up to 5 L and if it stops to suck close the cock 4 Restart the engine and spread ...

Page 25: ...ind the problem on the surface Make sure to replace such a part referring to the below chart in taking the periodic inspection Periodic replacement parts Name of part Estimated time for replacement Spark Plug Every year Fuel Pipe Every 2 years Battery Every 2 years Oil Pipe Every 3 years Oil Filter Every 3 years Vacuum pump driving V belt Every 3 years Other rubber parts Every 2 years Periodic rep...

Page 26: ...sted in the right picture Mobile oil for vehicle SAE 30 20 winter season Regulated amount 50 ml Notice Please apply the appropriate lubrication oil such as SAE5W30 or SAE10W30 in the cold place during the winter season Oil pump Driven gear Governor room Governor oil Oil Oil bolt Pour the oil until flowing out Crank case ...

Page 27: ...ction of the fuel system is incomplete connect it properly When the fuel pipe gets twisted or gets caught by something eliminate the cause Electrical system Spark Plug When the spark plug loosens tighten it properly When the electrode is dirty clean and close it properly The electrode gap becomes more than 0 7mm make adjustment or replace it When you find other damage replace it Magneto related Tr...

Page 28: ...ir or replace them Knocking When the cylinder is knocking due to the heat caused by the cooling system trouble eliminate the cooling system trouble One engine operation Refer to Starting Trouble Electrical System Abnormal Heating of Cylinder Head When the carbon is deposited in the cylinder head or piston head excessively clean it When the inside of muffler or exhaust port gets clogged eliminate t...

Page 29: ... expanded make an adjustment Or when it is cut replace it P 20 Maintenance Adjustment or replacement of vacuum pump driving V belt When the suction pipe becomes loose close it properly When the suction part is not submerged properly submerge it properly In case of leakage in the sealed part of the pump or pipe eliminate the leakage In case of the damage of vacuum pump repair or replace it When the...

Page 30: ...ed of rotation Rotation Rate rpm Rotation Speed rpm Pressure Kgf cm Mpa Mass Weight kgf Mass kg Capacity ℓ l L Consumption cc min ml min The degree of vacuum mmHg MPa Displacement cc ml Generating Power PS kW 1 kgf cm2 0 098MPa 760 mmHg 0 1013MPa 1 PS 0 735kW 1 cc 1 ml ...

Page 31: ... System Oil Injection System High Pressure Nozzle mm ø22 5 Lubrication Oil Special oil for 2 cycle Engine Standard Rotation Speed rpm 5100 Governor Set Oil Tank Capacity L 1 2 Seal for Pump Room Mechanical Unit Seal Starting System Starter Motor System Recoil System Recoil System Vacuum Pump Water Suctioning System DAN system Charging Capacity 13 17 5 Type 4 wing Eccentric Rotary with Peek Materia...

Page 32: ... System Oil Injection System High Pressure Nozzle mm ø25 0 Lubrication Oil Special oil for 2 cycle Engine Standard Rotation Speed rpm 5100 Governor Set Oil Tank Capacity L 1 2 Seal for Pump Room Mechanical Unit Seal Starting System Starter Motor System Recoil System Recoil System Vacuum Pump Water Suctioning System DAN system Charging Capacity 13 17 5 Type 4 wing Eccentric Rotary with Peek Materia...

Page 33: ...Oil Injection System High Pressure Nozzle mm ø21 0 Lubrication Oil Special oil for 2 cycle Engine Standard Rotation Speed rpm 5100 Governor Set Oil Tank Capacity L 1 2 Seal for Pump Room Mechanical Unit Seal Starting System Starter Motor System Recoil System Recoil System Vacuum Pump Water Suctioning System DAN system Charging Capacity 13 17 5 Type 4 wing Eccentric Rotary with Peek Material Large ...

Page 34: ...he battery and start with negative terminal for removing Injector 1 Pulsar Coil Inlet air temperature sensor IG Coil Fuel Pump Water Temperature Sensor Injector 2 Excite Coil Throttle P Sensor Regulator Starter Motor Lamp Coil Power Supply Coil for Injector Fuel Pump Spark Plug Battery Terminals Main Switch Search Light Battery Charger Meter Lamp Fuel 2 cycle oil Auxiliary circuit Rabbit Monitor ...

Page 35: ...oil Fuel Pump Water Temperature Sensor Injector 2 Excite Coil Throttle P Sensor Regulator Lamp Coil Power Supply Coil for Injector Fuel Pump Spark Plug Terminals Main Switch Search Light Meter Lamp Fuel 2 cycle oil Auxiliary circuit Rabbit Monitor No need for this specifications ...

Page 36: ...nd Square 9F 7 12 Shinonome 1 chome Koto ku Tokyo 135 0062 Japan Phone 81 3 5859 5014 Fax 81 3 5859 5149 Matsumoto Factory 1 1 1 Ishishiba Matsumoto city Nagano Prefecture 390 8714 Japan Phone 81 263 88 0202 Fax 81 263 88 0203 URL www ihi shibaura bousai ne jp rabbit ...

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