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iRTU, iGW & iRTUe

Series

User Manual

June 2017

Revision 2

Summary of Contents for iGW Series

Page 1: ...iRTU iGW iRTUe iRTU iGW iRTUe Series Series User Manual User Manual June 2017 June 2017 Revision 2 Revision 2...

Page 2: ...incidental or consequential damages arising from use of any software or hardware described in this document consequential damages arising from use of any software or hardware described in this docume...

Page 3: ...ant facts and conditions The tip icon indicates advice on for example how to design configure or use a certain The tip icon indicates advice on for example how to design configure or use a certain fun...

Page 4: ...instructions may impact equipment operation and create a potential hazard The user is responsible for complying with all current national and international electrical standards Prior to connecting an...

Page 5: ...advanced functionalities such as hot standby redundancy PLC and file transfer functionalities The license file name is made up of the device s license code and a bin extension All iRTU iGW units have...

Page 6: ...2 3 2 Product models 23 5 1 1 Serial communication ports 30 Serial port COM1 pinout 30 Serial ports COM2 COM3 pinout 31 EXP422 serial port 32 Serial ports DIP switch 32 RS485 2 wires connection consid...

Page 7: ...tion and maintenance 51 9 1 1 Serial communication ports 55 Serial port COM1 pinout 55 Serial ports COM2 COM3 pinout 55 EXP422 serial port 55 Serial ports DIP switch 55 RS485 2 wires connection consid...

Page 8: ...RS232 RS422 RS485 serial ports software configurable COM2 COM3 ports o 1 RS422 RS485 serial port software configurable EXP422 port for connection to iRTUe I O expansion units refer to section 12 1 10...

Page 9: ...al slot for data storage iGW units are not equipped with internal I O modules but they can be connected to external units in order to provide I O capabilities The EXP422 port shall be used to connect...

Page 10: ...rt RJ45 connector 1 1 2 1 Redundant Ethernet 100BaseFX ports ST SC or SFP 2 Built in dual SIM 4G 3G GSM GPRS modem x M0 GPRS M1 3G M2 4G LTE USB port USB A connector 1 1 1 1 MGMT port miniUSB connecto...

Page 11: ...s isolation Activation and deactivation voltages ON activation voltage Vi 85 Vn Vn nominal voltage OFF deactivation voltage Vi 60 Vn Vn nominal voltage Other levels upon request 1 millisecond accuracy...

Page 12: ...Red Power ON A Green iKernel update process See section 18 B Red iKernel update process See section 18 C Red iKernel update process See section 18 D Green iKernel update process See section 18 Table 1...

Page 13: ...ilure in the remote telecontrol module for example due to a configuration error of the RTU database and vice versa iRTU S3 units offer powerful bay controllers equipped with two redundant 100BaseFX Et...

Page 14: ...ual Figure 33 Bottom view of an iRTU S3 unit Figure 34 iRTU S3D1 unit with ST connectors ETH5 port LEDs ETH4 ETH5 ports 10 100BaseTX Ethernet ports with RJ45 connector Power supply ETH4 port LEDs EXP4...

Page 15: ...l The model depicted in Figure 35 is iRTU S3C1 including 8 digital inputs 4 relay outputs and 2 analog inputs Figure 35 Front view of an iRTU S3 unit model S3C1 Conditionindicator LEDs Reset button Co...

Page 16: ...ical characteristics User Manual The model depicted in Figure 36 is iRTU S3D1 including 24 digital inputs Figure 36 Front view of an iRTU S3 unit model S3D1 Conditionindicator LEDs Reset button Config...

Page 17: ...on 5 1 1 4 Refer to section 5 1 1 5 for further information on how to perform the connection via RS485 Each iRTU S3 unit offers two redundant Ethernet ports ETH1 ETH2 and two Ethernet 10 100BaseTX por...

Page 18: ...ivity STATE Red MGMT port activity Blinking red and green every 500 ms MGMT port activity and Configuration microswitch pin 4 switched ON Blinking green every 500 ms Configuration microswitch pin 4 sw...

Page 19: ...hnical characteristics User Manual The model depicted in Figure 46 is iRTU MxD1 x 0 1 or 2 equipped with 24 digital inputs Figure 46 Front view of iRTU MxD1 units Conditionindicator LEDs Reset button...

Page 20: ...EXP422 Phoenix Contact code no 1840405 Table 16 Connector models for COM2 COM3 and EXP422 serial ports COM2 COM3 and EXP422 serial ports include a 120 ohms load resistor for RS422 and RS485 modes whic...

Page 21: ...TX activity Green RX activity ETH Amber Link activity Green Link established STATE Red MGMT port activity Blinking red and green every 500 ms MGMT port activity and Configuration microswitch pin 4 sw...

Page 22: ...d location in an iRTU M0C1 unit single SIM Figure 48 shows an iRTU iGW unit with dual SIM support Figure 48 Dual SIM card In order to insert the SIM card press the yellow button and pull off the lid o...

Page 23: ...odel D1 each one having 24 DI total of 48 DI each one having 24 DI total of 48 DI The model depicted in The model depicted in Figure 57 Figure 57 is iRTUe D1R1 which includes two I O cards A D1 board...

Page 24: ...User Manual User Manual Figure 54 Figure 54 Top view of an iRTUe Top view of an iRTUe unit unit Figure 55 Figure 55 Bottom view of an iRTUe unit Bottom view of an iRTUe unit Grounding Grounding Termi...

Page 25: ...acteristics physical description and technical characteristics User Manual User Manual Figure 56 Figure 56 Front view of an iRTU Front view of an iRTUe D1D1 device e D1D1 device Card A LEDs Card A LED...

Page 26: ...aracteristics physical description and technical characteristics User Manual User Manual Figure 57 Figure 57 Front view of an iRTUe D1R1 Front view of an iRTUe D1R1 device device Relay outputs Relay o...

Page 27: ...active unit will reset and the peer unit will take over the active role actReboot actReboot Active reboot Active reboot this value reports one of the following conditions this value reports one of the...

Page 28: ...es VII upper image shows the status in the hows the status in the active active unit when it performs a switchover Lower image shows the s unit when it performs a switchover Lower image shows the stat...

Page 29: ...ive alone bckAlone Standby alone peer unit is Standby alone actOK Active OK peer unit has the Active role and current unit has the Standby role bckOK Standby OK peer unit has a Standby role and commun...

Page 30: ...of these internal points can be shown in the iRTU iGW console by using the list dv all command 15 3 2 16 User can also be interested in adding these points in the iRTU iGW configuration so that text s...

Page 31: ...tool The states values for these internal points are as follows o off iRTU iGW is not active o on iRTU iGW is active o off iRTU iGW is Secondary o on iRTU iGW is Primary o off switchover is not ready...

Page 32: ...reboot Figure 194 shows an example of State type definition for rdcy IamActive rdcy IamPrimary and rdcy SwitchOverReady tags in iConf Figure 194 Example of definition of State type for rdcy IamActive...

Page 33: ...f State type for rdcy MyState and rdcy PeerState tags using iConf tool When using direct serial link interconnect redundant iRTU iGW units via RS422 using the following cable layout Rx Rx Rx Rx Tx Tx...

Page 34: ...red in 2017 and later include iKernel versions 2 9 0 and later The exact iRTU iGW iKernel version information can be found in the factory test sheet shipped with the iRTU iGW device Figure 196 Example...

Page 35: ...vice among others See section 15 3 2 15 for more information Figure 197 Info command In order to update the iRTU iGW s iKernel version user should use a USB drive and follow below steps 1 Connect the...

Page 36: ...during the update process 8 During this process the console shows some messages about the update status Figure 199 iKernel update process 9 The update process is successfully done when the console sho...

Page 37: ...The Field User test dialog will then be displayed The first step consists of selecting the device model to test from the dialog shown in Figure 200 Figure 200 Field User test user is asked to select...

Page 38: ...er Manual 21 iRTU iGW series type tests Table 25 iRTU iGW Type Tests UNE EN 60068 2 38 10 days test with cycles from 24 C to 65 C with 93 RH IEC 60068 2 6 2g acceleration 9 to 350 Hz IEC 60068 2 27 15...

Page 39: ...inputs nominal voltage options Vdc Analog inputs options Pre installed internal industrial microSD card for data storage optional o 4 serial ports 2 5 kVrms isolation with TX RX LED indicators 1 Full...

Page 40: ...Equipped with o 4 serial ports 2 5 kVrms isolation with TX RX LED indicators 1 Full RS232 RS422 RS485 serial port software configurable COM1 port 2 Basic RS232 RS422 RS485 serial ports software config...

Page 41: ...nt 100BaseFX Ethernet ports Available interfaces Optical interface with SC or ST connectors multimode fiber 62 5 125 m and 50 125 m and 1300 nm wavelength SFP Small Form factor Pluggable interface o 1...

Page 42: ...485 Internal I O board options Power supply options Digital inputs nominal voltage options Analog inputs options Pre installed internal industrial microSD card for data storage optional N B Antenna an...

Page 43: ...5 code no 1840395 for COM2 and COM3 serial ports 1 MC 1 5 6 ST 3 5 code no 1840405 for EXP422 serial port Includes the following terminal blocks 1 MSTB 2 5 3 ST 5 08 code no 1757022 for Power Supply...

Page 44: ...STBR 2 5 9 ST 5 08 code no 1792317 for digital inputs 4 MVSTBR 2 5 4 ST 5 08 code no 1792265 for relay outputs Includes the following terminal blocks 1 MSTB 2 5 3 ST 5 08 code no 1757022 for Power Sup...

Page 45: ...ering Information Includes the following terminal blocks 1 MSTB 2 5 3 ST 5 08 code no 1757022 for Power Supply 1 MC 1 5 6 ST 3 5 code no 1840405 for EXP422 serial port 4 MVSTBR 2 5 4 ST 5 08 code no 1...

Page 46: ...nds remove the USB drive from the iRTU iGW unit and connect it to a USB port in the PC 3 If iAppManager version is 3 0 0 or later there will be an iRTU_info txt file in the USB flash drive The iRTU_in...

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