Ifor Williams Trailers HBX User Handbook Manual Download Page 36

36

9.3.1  BRAKE SERVICE 

INTERVALS

•  Brake adjustment should be checked  

after the first 100 miles and subsequently 

every 1000 miles or 2 months (whichever 

is the sooner).

•  Brake lining conditions should be checked 

every 3000 miles or 6 months (whichever 

is the sooner).

This can be carried out as follows without 

removing the brake drum:
Remove the two plastic bungs from the 

rear of each brake and visually check the 

thickness of the lining, replacing the bungs 

after checking. If the thickness is less than 

1.5mm the linings should be replaced.
•  Brake cables. To ensure smooth 

operation of the brakes and to reduce the 

possibility of premature brake wear, it is 

recommended that the brake cables are 

replaced every 6000 miles or 12 months 

(whichever is the sooner) at the same time 

as the brakes are checked.

•  Brake linkage. All moving parts should be 

greased or oiled monthly.

9.3.2  COUPLING UNIT 

SERVICE INTERVALS

•  The general condition of the overrun 

coupling unit should be checked monthly.

•  To minimize wear on your towing ball and 

coupling head, clean out the cup in the 

coupling head monthly and apply new grease.

Service as follows every 3000 miles or  

6 months, whichever is sooner:

9.2.4  SPARE WHEEL

The spare wheel is located on a bracket on 

the side of the trailer. This is of the same 

type as the wheel/tyres fitted to the trailer 

and is secured in place using two of the 

standard wheel bolts. These bolts should be 

fitted opposite to each other, e.g. Position 

1&2 or 3&4.

9.3  BRAKES & COUPLING

Your trailer is fitted with Knott brakes and 

coupling. Supplied within the user manual 

pack is a Knott Maintenance & Servicing 

information leaflet which covers the 

following maintenance procedures:
• Replacing brake assembly complete.

• Replacing brake shoes.

• Brake adjustment.

• Replacing brake cable (Bowden cable).

• Replacing breakaway cable.

• Replacing coupling head & bellow.

• Replacing the coupling damper. 

These procedures must be carried out by 

competent persons. If you have any doubts 

about your ability to complete any of the 

procedures we recommend these tasks are 

performed by your local distributor.

Brake drum removal and replacement requires 

the axle nut to be removed and refitted.  

A new axle end nut must be fitted every time 

it is removed and refitted. Tighten to a torque 

of 350Nm and lock into both sides of  

the stub axle groove  

as shown adjacent.

Summary of Contents for HBX

Page 1: ...01 USER HANDBOOK BRITAIN S LEADING TRAILER MANUFACTURER IMPORTANT If you sell your trailer please pass this handbook onto the new owner...

Page 2: ...02...

Page 3: ...or or our Customer Care department Please enter the following information for your own records Trailer Model Variant Serial Number Date of Purchase Maximum Gross Weight MGW kg Payload Unladen Weight C...

Page 4: ...and regulatory requirements that pertain to your operational obligations Be aware that all countries will be different it is your responsibility to ensure that you comply with local laws and rules For...

Page 5: ...05...

Page 6: ...rking the trailer 19 3 6 Driving 20 3 6 1 Driving licence 20 3 6 2 Towing speed 20 3 6 3 Stability 20 3 6 4 Snaking 20 3 6 5 Stabilisers 20 4 OPERATION OF RAMPS AND DOORS 4 Operation of ramps and door...

Page 7: ...downs with horses on board 33 8 GENERAL MAINTENANCE 8 General maintenance 33 8 1 Exterior bodywork 33 8 2 Galvanized finish 33 8 3 High pressure power washing 33 8 4 Acrylic windows 33 8 4 1 Cleaning...

Page 8: ...TOMER CARE If you require any help or advice please do not hesitate to contact our Customer Care team Email care iwt co uk Telephone 0843 216 7447 Our business hours are 8 00am to 4 30pm GMT Monday to...

Page 9: ...illiams Trailers web page www iwt co uk terms conditions 1 5 1 WARRANTY CLAIMS Warranty claims should first be directed to the distributor from whom you purchased the trailer who will in many cases be...

Page 10: ...ons to the trailer then this is done entirely at the owner s risk and may invalidate your warranty Always seek professional advice and guidance from your coach builder bodywork specialist before under...

Page 11: ...the type approval then becomes invalid Non approved accessories or third party spare component parts which are not original Ifor Williams Trailers Ltd parts are attached or installed The Type Approval...

Page 12: ...omponents such as Ramps Hatches Doors Load securing equipment Fix any load Ensure loads are balanced 1 7 GLOSSARY OF TERMS TRAILER Your new Ifor Williams trailer GVW Gross Vehicle Weight Referring to...

Page 13: ...roughly after use LIGHTING APPROVAL TYRE PRESSURES AFFIX TYRE PRESSURE STICKER HERE E4 48R 040206 INTERNATIONAL STANDARD WIRING DOCUMENT IWT P No C70381 13 Issue 1 PDI Checked Date Pre delivery inspec...

Page 14: ...clip 9 Jockey wheel clamp handle 10 Jockey wheel 11 Breakaway cable guide 12 Manoeuvring handle 13 Manufacturers type plate 14 Release button 15 Operating handle 16 Lock cover 17 Wear indicator tab 1...

Page 15: ...is 150kg HEIGHT OF THE BALL HEAD COUPLING 2 2 PRE HITCHING UP CHECKS Before hitching up always check the following 1 Check wheel bolts after first 25 miles 40km of service and subsequently before ever...

Page 16: ...and trailer coupling 7 Attach the breakaway cable to the attachment eye or strong point of the towing bracket either directly or to a dedicated loop or eye 8 Check the breakaway cable cannot drag alo...

Page 17: ...ey wheel until it is fully wound up 15 Hold the top of the jockey wheel assembly and release the clamp 16 Line up the anti rotation pin on the jockey forks with the notch on the stem and wind the whee...

Page 18: ...wheel in place and engage the jockey wheel R clip 17 Attach the electrical plug to the towing vehicle s socket ensuring there is enough slack in the cable for the trailer to correctly negotiate tight...

Page 19: ...uld rest on suitable scaffold type boards Always apply the handbrake see page 10 when the trailer is parked independently of the towing vehicle and chock the wheels on sloping ground Release the handb...

Page 20: ...wing vehicle springs too soft 3 Insufficient nose weight 4 Nose of the trailer either too high or too low due to incorrect height of the tow ball 5 Insufficient tyre pressures towing vehicle and trail...

Page 21: ...d and apply the vehicle and trailer handbrake 2 Lower the rear prop stands if fitted Caution If the trailer is facing up hill nose up when opening the rear ramp the ramp may start to drop as soon as t...

Page 22: ...disturb your horses 3 Latch each side of the ramp in turn reversing the opening procedure 4 If the spring shown in the image below isn t present or appears damaged then do not tow the trailer until it...

Page 23: ...y of being injured in the event that the ramp drops down always stand to the side of the ramp when operating the latches and when lowering or raising the ramp The front ramp may be subjected to a fall...

Page 24: ...the arrow leaning against the ramp and remove if possible 3 Check windows are in their closed positions refer to section 5 12 and open top doors i Pull down the spring loaded T bar to release the top...

Page 25: ...OUTER HANDLE 5 1 UNDERSTANDING YOUR STALLS 1 Rear partition leaf 2 Centre Pole 3 Head partition optional 4 Skirt 5 Rubber banjo 6 Breast bar bracket 7 Breeching breast bar 8 Hook end fitting 9 Pin en...

Page 26: ...nd in the partition bracket to be removed 4 Unhook the hook end of the Breast Breeching bar to completely release the Breast Breeching bar 5 Put the Breast Breeching bar out of the way pass to a helpe...

Page 27: ...per the partition can be lifted upwards which releases the hinges from the central pole 3 Move the partition to a safe location 5 2 4 INSTALLING THE PARTITION LEAVES The partition can only be hooked i...

Page 28: ...first the lower one and then if necessary the top one These eye bolts can be undone by hand or by using the supplied Ifor Williams Wheel Brace Pull the eye bolt towards you as you rotate it anti cloc...

Page 29: ...saddle rack 2 can be raised or lowered using the holes in the saddle rack post 1 To adjust support the weight of the saddle rack 2 pull R clip 4 from pin 3 Pull pin 3 completely out of post 1 and mov...

Page 30: ...lling down on the hook It is hinged at the front and can be used when stationary or whilst travelling to provide cooling and ventilation for your horse Be mindful of the increase in trailer height if...

Page 31: ...the trailer on firm level ground and apply both vehicle and trailer parking brakes If fitted deploy the rear prop stands If for any reason you have to load or unload with the trailer detached you mus...

Page 32: ...neutral pH disinfectant should be used Always refer to the label or product data sheet when using any chemicals and follow any safety advice given If in doubt seek advice from the chemical manufacture...

Page 33: ...any abrasive agents T cut methylated spirit white spirit other solvents or washing up liquid to the exterior of your trailer 8 2 GALVANIZED FINISH As part of the normal ageing process galvanized surf...

Page 34: ...n doubt ask a tyre distributor or our customer care department Use copious quantities of water to rinse dirt from your window Use a chamois leather or soft dry cloth to dry your windows DON TS Don t u...

Page 35: ...trailer use up to 60mph Other maximum load figures are marked on some tyres These do not apply to the UK or Europe and should be disregarded 9 1 1 TYRE REPAIRS Punctures should be inspected and repai...

Page 36: ...ling head monthly and apply new grease Service as follows every 3000 miles or 6 months whichever is sooner 9 2 4 SPARE WHEEL The spare wheel is located on a bracket on the side of the trailer This is...

Page 37: ...check the position of the lug see diagram The gap between the base of the lug and the MAX line should be greater If it is unchanged excessive wear has taken place on the coupling head the coupling ba...

Page 38: ...MPS MAY HAVE ALTERNATIVE BLACK RED WIRES CONNECT BOTH BLACK TO WHITE EARTH RAIL CONNECT RED FROM RH LAMP TO BROWN RAIL CONNECT RED FROM LH LAMP TO BLACK RAIL 13 PIN SOCKET FRONT VIEW B R Y W P W B W W...

Page 39: ...U BLACK YELLOW PINK WHITE RED BLUE GREEN BROWN Spare JUNCTION BOX DRG No TITLE DATE DRN BY WD00018 WIRING DIAGRAM FOR HBX HBE 22 11 17 SA N Public Shared USER MANUALS INSTRUCTIONS Usermanual clipart I...

Page 40: ...40 11 SERVICE INTERVALS NOTES 100 MILE INSPECTION WORKSHOP STAMP DATE SIGNATURE 1000 MILE INSPECTION WORKSHOP STAMP DATE SIGNATURE...

Page 41: ...41 NOTES 2000 MILE INSPECTION WORKSHOP STAMP DATE SIGNATURE 3000 MILE INSPECTION WORKSHOP STAMP DATE SIGNATURE...

Page 42: ...e to time this may result in changes to our range or to individual models Please check that design description colours specifications described in this brochure are still valid at the time of placing...

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