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IEMCA MASTER 880-E P/F, Manual For Use And Maintenance

The IEMCA MASTER 880-E P/F is a high-quality and reliable automatic bar feeder. Safeguard your investment by accessing the essential Manual for Use and Maintenance, available for free download at manualshive.com. Equip yourself with this comprehensive manual to ensure optimal performance and longevity of your IEMCA bar feeder.

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381P..011-381P..021

302.062

381P..021

 ÉJECTEURS - GUIDES 

Ø33÷52 - TABLEAU

PRECAUTION: le diamètre externe de l’éjecteur
doit être inférieur d’au moins 0,5 mm au diamètre
externe de la poussette.

2

.1

381P..021

 EJECTORS - GUIDES 

Ø33÷52 - TABLE

CAUTION: the external diameter of the collet
must be at least 0.5 mm less than the external di-
ameter of the bar pusher.

øE

(mm)

øD

(mm)

L

(mm)

N. code

Numero code

30

12

69

381P30021

31

13

70

381P31021

32

14

71

381P32021

35

18

69

381P35021

37

18

70

381P37021

40

18

71.5

381P40021

42

18

72.5

381P42021

45

21

72.5

381P45021

51

25

73.5

381P51021

•

Ejector • Éjecteur

(*) CH4: Hexagonal T male wrench DIN911
(*) CH4: Clè mâle hexagonale à T - DIN911(*) 

Summary of Contents for MASTER 880-E P/F

Page 1: ...E Rel N Date PMLMPLOMMQ Cod PUMMMRQPM S N COMPILER åÇêÉ _çëá ON APPROVAL åÇêÉ aêÉá AUTOMATIC BAR FEEDER WITH HYDRAULIC SUSPENSION ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE hbv_l oa fkpqor qflk j kr i pm ob m oqp _llh p ebj qf p b lkclojfqv ab i o qflk clo j efkb ...

Page 2: ...qroboW IEMCA division of IGMI S p A aaobppW Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 qvmb lc al rjbkqW MANUAL FOR USE AND MAINTENANCE molar qW AUTOMATIC BAR FEEDER WITH HYDRAULIC SUSPENSION jlabiW MASTER 880 E P F MASTER 880r E P F ...

Page 3: ...volution 4 HANDLING AND INSTALLATION MASTER 880 880r P F E volution 5 ADJUSTMENTS AND SETTING UP MASTER 880 880r P F E volution 6 USE AND OPERATION MASTER 880 880r P F E volution 7 BAR FEEDER MAINTENANCE MASTER 880 880r P F E volution 8 TROUBLES CAUSES CURES MASTER 880 880r P F E volution 9 PART REPLACEMENT MASTER 880 880r P F E volution 10 LIST OF AFTER SALES CENTERS ...

Page 4: ......

Page 5: ...AL INFORMATION MASTER 880 880r P F E volution GB 1 Pag 1 5 INDEX 1 1 TERMS OF WARRANTY 2 1 2 MANUAL PURPOSE 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 TECHNICAL ASSISTANCE 5 1 5 ANNEXES ENCLOSED 5 ...

Page 6: ... feeder to lathe In particular before the first start up carry out an accurate check to make sure the bar feeder is correctly aligned with the lathe and fastened with the expansion plugs as shown in section 4 The product warranty is valid only if the bar loader is installed by an authorized technician with Original Installation Certificate Please ask the technician who will make the installation t...

Page 7: ...n order to allow a quick search of contents consult the descriptive index Particularly important parts of this manual have been highlighted in bold type and preceded by the following symbols DANGER WARNING shows impending danger which might cause serious injuries exert the maximum caution CAUTION PRECAUTION indicates measures to be adopted to avoid accidents or damages to property INFORMATION tech...

Page 8: ...eeder model E Serial number G Mains frequency H Absorption power M Feeding voltage N Direct driving voltage P Air pressure Q Bar feeder and pusher length R Breaking capacity S Number of base wiring diagram T Number of interface wiring diagram U Cubicle weight INFORMATION Always provide the Manufacturer with the above mentioned specifications when requesting information or ordering spare parts etc ...

Page 9: ...e Technical Assistance Centres shown in the attached list INFORMATION when requesting technical assistance for the bar feeder always specify the information shown on the machine dataplate 1 5 ANNEXES ENCLOSED Push button panel instruction manual GUIDES BAR PUSHER REVOLVING TIPS COLLETS Manual for choice Wiring diagram Pneumatic diagram ...

Page 10: ...2 OPERATING CYCLE GENERAL DESCRIPTION 10 2 2 1 OPERATING CYCLE 10 2 2 2 Rack magazine MASTER 880 P Operating cycle 14 2 2 3 Bundle magazine MASTER 880 F Operating cycle 15 2 3 SAFETY DEVICES POSITION AND DESCRIPTION 17 2 3 1 Bar feeder Safety devices 17 2 3 2 Rack magazine MASTER 880 P Safety devices 18 2 3 3 Bundle magazine MASTER 880 F Safety devices 19 2 4 SAFETY PLATES POSITION AND DESCRIPTION...

Page 11: ...control that enables the operator to interact with all the controls without forcing him to leave his work station It may load bars tubes and various sections that are kept in the rack magazine MASTER 880P or in the bar bundle magazine MASTER 880F The guide channel is fully closed during machining a pump is provided to maintain a continuous oil flow inside the channel creating a hydrodynamic suppor...

Page 12: ...ASTER 880rP reversed version rack type magazine MASTER 880F standard version bundle type magazine MASTER 880rF reversed version bundle type magazine When not otherwise specified the texts tables and pictures of this manual regard the standard version As far as the reverse version is concerned it should be borne in mind that the magazine and the electric cabinet are mounted on the opposite side ...

Page 13: ...e it drives the bar pusher E Feed chain it transmits the motion from the drive to the bar pusher F Opening and closing guide channels cylinder G Pneumatic bar drop control devices they control the bar during the drop into the guide channels H Pneumatic clamps they hold the bar during its loading and removal from the bar pusher collet L Facing device it sends a signal during the bar passage M Remna...

Page 14: ...e guide channels R Oil tank contains the lubricating oil S HAND HELD KEYBOARD it allows bar feeder programming and function actuation T Pneumatic bar drop controls cylinder U Electric cabinet houses the electric switchboard V Axial displacement it helps to remove the bar feeder body from the lathe Z Pneumatic clamps cylinder ...

Page 15: ...ne MASTER 880 P Main components A BAR SUPPORTING ARMS support bars Thanks to their inclination bars lean against the lift truck uprights B LIFT TRUCKS move bars from the magazine to the bar feeder guides C LIFT TRUCK MOTORISATION actuates the upstroke and downstroke of the lifting trucks ...

Page 16: ...r controlled fall onto the selection table D Conveying belt their forward backward motion allows the bars to be selected and displaced E Conveying belt motorisation actuates the conveying belts F Pressure foot keeps the bars pressed against the G Feelers detect the first bar coming from the conveying belts H Lower push rods hold the first bar coming from the conveying belts L Lift trucks move bars...

Page 17: ...n components Lubrication oil cycle forced by pump 2 installed in tank 1 the oil flows to guides 4 and bushing holder 5 to lubricate the bars in production From these two devices the oil enters recovery tray 6 from where it is returned to the tank via a filter for use in the next lubrication cycle ...

Page 18: ...MPS UNIT E REMNANT DROP UNIT F PNEUMATIC GUIDES LOCKING UNIT G GUIDES OPENING UNIT POS DENOMINATION POS DENOMINATION 1 FILTER 12 CYLINDER 2 PRESSURE GAUGE 13 ELETCTROVALVE 3 CYLINDER 14 CYLINDER 4 REGULATOR 15 REGULATOR 5 ELETCTROVALVE 16 ELETCTROVALVE 6 CYLINDER 17 CYLINDER 7 REGULATOR 18 ELETCTROVALVE 8 ELETCTROVALVE 19 CYLINDER 9 CYLINDER 20 REGULATOR 10 ELETCTROVALVE 21 ELETCTROVALVE 11 VALVE ...

Page 19: ... feeder Operating cycle 2 2 2 Rack magazine MASTER 880P Operating cycle 2 2 3 Bar bundle magazine MASTER 880F Operating cycle 2 2 1 OPERATING CYCLE The automatic functioning controls the motions of the bar feeder according to the sequence described below The bar pusher A makes bar B move forward in the lathe until the bar runout The bar pusher A and remnant C are in their forwards limit stop posit...

Page 20: ... guide T the bar pusher runs back the clamps D close and open again for the remnant drop control then the remnant drop guide T is lowered and the remnant drops on to the remnant conveyor belt E Remnant C is driven to the rear side and dropped onto box F A sensor detects the presence of the remnant during the path if the remnant is still in the collet of the bar pusher the bar feeder stops otherwis...

Page 21: ...evices M lower bar N drops onto the lower guide channels P together with levers L The 1st feeding carriage Q stroke begins When the small pusher truck Q completes its stroke the required space has been created for bar pusher insertion The small pusher truck executes its return stroke ...

Page 22: ...e upper guides G are closed the bar pusher H is positioned along the spindle axis The clamps D close the bar pusher A moves forwards the bar N is inserted into the bar pusher collet The bar pusher A and bar N execute their facing stroke A new automatic work cycle is started ...

Page 23: ...ifting trucks A are in the highest position and support bar B which is ready to be unloaded into guides C Lifting trucks A lower and let bar B fall into guides C Lifting trucks go on lowering until they take bar D and bring it in the highest position When bars on the first rack are over first bar E on the second rack is risen opening arms F of the first rack The cycle goes on until bars are over ...

Page 24: ...e magazine MASTER 880 F Operating cycle Automatic operation controls the magazine motions in the following sequence Bars are held in lifting belts A Lifting belts A rise until they make some bars fall onto magazine rack B Lifting belts A lower bar selection on magazine rack B starts ...

Page 25: ...eder has achieved the bar machining or when it carries out the bar pusher return strokes if it is the first cycle an impulse is transmitted making lifting trucks D lower and making bar C fall into guides E Lifting trucks D lower another cycle begins which is over when bar F is in the high position Cycles repeat until bars on magazine rack B are over then lifting belts A rise to unload other bars T...

Page 26: ...eder and lathe functions stop in emergency condition B IINTERLOCKED MOBILE GUARD linked to microswitch B1 When the guard opens the bar feeder and lathe functions are suspended The guard closing allows the user to start the cycle again C FIXED GUARD it is made up by transparent material and allows the detection of the area of the bar drop onto the guide channels D FIXED GUARD hinders an accidental ...

Page 27: ...ING GUARD it is connected to the microswitch A1 During this guard opening cycle the bar feeder and lathe will stop Only if this guard opening takes place during the feeding phases will the bar feeder and lathe continue to work without causing any risks for the operator B FIXED GUARD avoids to unintentionally reach the bar magazine area ...

Page 28: ... Safety devices A MOVABLE LOCKED GUARD it is connected to microswitch A1 Once the guard has been removed the functions of the bar feeder and of the lathe are blocked If the guard is positioned again the user can start the cycle once again B FIXED GUARDS Avoid to unintentionally reach the bar magazine area ...

Page 29: ...er limb crushing B Caution Moving parts C Do not remove the safety barriers D Wear safety gloves and shoes Do not lift loads exceeding 15 kg manually E Caution Danger of electric contact F Warning danger of falling material G Warning fix the bar feeder to the ground H Warning respect the correct guide channel assembly direction ...

Page 30: ...ERSIONS Table 1 Bar length Model Version MAX Length mm ft A MIN Length mm ft B 33 3300 10 8 2000 6 5 38 3800 12 4 2500 8 2 MASTER 880 P 43 4300 14 1 3000 9 8 33 3300 10 8 2500 8 2 38 3800 12 4 3000 9 8 MASTER 880 F 43 4300 14 1 3500 11 5 Bars are to be loaded in the middle of the bundle magazine ...

Page 31: ... MASTER 880 880r P F E volution 2 Pag 22 30 Table 2 Bar pusher max extension Model Version Version A Max extension mm N 1100 L 1350 33 38 43 LL 1600 XLL 1850 MASTER 880 P MASTER 880 F 38 43 XLL 2100 Version available on request ...

Page 32: ...2 TECHNICAL INFORMATION MASTER 880 880r P F E volution GB 2 Pag 23 30 2 6 TECHNICAL DATA ...

Page 33: ...m 14 1 ft Ver 33 3300 mm 10 8 ft Ver 38 3800 mm 12 4 ft Ver 43 4300 mm 14 1 ft Magazine capacity Ø8 45 mm 1800 mm working width ex 180 bars of ø 10 mm Ø46 80 mm 1200 mm working width ex 14 bars of ø 80 mm 2500 Kg Max bar weight 120 kg 120 kg Remnant max length regolabile 150 mm sec 100 mm sec Bar change over time regolabile 950 mm sec 950 mm sec Remnant max length ø 8 65 mm 400 mm ø 66 80 mm 250 m...

Page 34: ...2 TECHNICAL INFORMATION MASTER 880 880r P F E volution GB 2 Pag 25 30 Cubicle weight 140 kg 140 kg ...

Page 35: ...el Screws position X mm High bedframe X mm Low bedframe 2 1235 1269 920 954 3 1270 1304 955 989 4 1305 1339 990 1024 5 1340 1374 1025 1059 6 1375 1409 1060 1094 7 1410 1444 1095 1129 8 1445 1479 1130 1164 9 1480 1514 1165 1199 MASTER 880 P MASTER 880 F 10 1515 1548 1200 1234 ...

Page 36: ...38 37 11 35 37 43 42 12 39 42 46 45 15 42 45 52 51 18 47 51 57 56 22 52 56 61 60 30 56 60 66 65 38 61 65 69 68 48 63 68 71 70 48 65 70 73 72 50 67 72 76 75 50 70 75 81 80 52 75 80 MASTER 880 P MASTER 880 F 86 85 55 80 80 Valid also for prepared bars or normal bars machined with front remnant ejection Recommended guide according to max lathe bar passage Example ø85 max bar passage GUIDES 86 61 33 E...

Page 37: ...is 150 BP Energol CS 150 Castrol Magna 150 Chevron Circulating Oil 150 Elf Movixa 150 Esso Nuto 150 Fina Solna 150 IP IP Hermea 150 Klüber Crucolan 150 Olio FIAT Daphne LPN 150 Roloil Arm V 150 Shell Vitrea 150 Tellus C 150 Tamoil Industrial Oil 150 Texaco Omnis 150 Total Cortis 150 Azolla ZS 150 CLASSE C CKB 150 Aral Aral Degol Tu 150 Oil quantity 80 l ...

Page 38: ...ock front guide bush of suitable diameter if supplied bar with a straightness within prescribed limits max arrows equal to 0 5 mm of the bar length spindle liner having the same diameter as the bar feeder guide channel diameter spindle rotation speed suitable for the material to be machined as to the bar feeder use of oil having features suitable for the diameter of the bar to be machined all bar ...

Page 39: ...l with a diameter just slightly larger than that of the bar being machined In many cases this device can be used by only changing the diameter of the half bushes to greatly extend the range of diameters which can be machined without having to replace the guide channel OPERATION When the bar is dropped into the guide channel the two half bushes are open Closure is controlled by a pneumatic cylinder...

Page 40: ...ATIONMASTER 880 880r P F E volution GB 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY PRESCRIPTIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETTING UP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 4 ...

Page 41: ...instructions in this manual is a guarantee of protection against injury The operator and skilled engineer must perform only their specified duties Do not tamper with the safety devices for any reason whatsoever Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine IEMCA declines any liability whatsoever for inju...

Page 42: ...bar feeder adequate lighting and a clean working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be made exclusively by skilled electricians Make sure the electrical system is connected to an efficient earth circuit by means of a dedicated wire 3 3 ADJUSTMENTS AND SETTING UP Safety Carry out the adjustments as described in the use...

Page 43: ... in force in the country in which the machine is installed Inform maintenance personnel of all operating anomalies that come to your attention Before starting the bar feeder make sure that there are no personnel engaged in servicing or cleaning the machine 3 5 BAR FEEDER MAINTENANCE Safety Do not allow unauthorized persons to carry out maintenance Read this manual carefully before carrying out mai...

Page 44: ...th case Lifting 5 4 3 INSTALLATION AREA CHARACTERISTICS 6 4 4 INSTALLATION OF THE BAR FEEDER INTRODUCTION 7 4 4 1 Support plates and feet Installation 7 4 4 2 Height Adjustment 8 4 4 3 Preliminary positioning 11 4 4 4 Sleeve Installation 12 4 4 5 Levelling and alignment 13 4 4 6 Feeder fastening 18 4 5 LUBRICATING OIL FILLING 19 4 6 ELECTRIC CONNECTION 19 4 7 PNEUMATIC CONNECTION 20 4 8 SOFTWARE P...

Page 45: ... pallet and wrapped in protective film C WITH CRATE the feeder is placed in a crate wrapped in protective film 4 2 LIFTING DANGER WARNING e lifting and handling are to be donwith proper means see weight table paragraph 2 6 and by skilled staff trained for this kind of manoeuvres 4 2 1 Bar feeder without packaging Lifting 4 2 2 Bar feeder with pallet Lifting 4 2 3 Bar feeder with case Lifting ...

Page 46: ...eeder without packaging Lifting MASTER 880 P Fit the two lifting brackets A Use a hooked lifting device of adequate capacity MASTER 880 F Remove two rear guards A Fit both semisupports B and C through spacer D plate E and the connecting tubes F Reassemble the guards previously removed ...

Page 47: ...TION MASTER 880 880r P F E volution 4 Pag 4 20 Use a hook lifting device of adequate capacity load ELECTRIC CABINET Install two A eyebolt with threaded stem 1 UNI ISO3266 M10 Type Use a hooked lifting device of adequate capacity ...

Page 48: ...TION MASTER 880 880r P F E volution GB 4 Pag 5 20 4 2 2 Bar feeder with pallet Lifting Use a hook lifting device of adequate capacity load 4 2 3 Bar feeder with case Lifting Use a hook lifting device of adequate capacity load ...

Page 49: ...event collisions between the operator and any handling equipment or transport vehicles travelling near the bar feeder The selected bar feeder setting should be suitably lit and provided with an electric power and air outlets During operation the feeder will release small amount of oil vapors Make sure that the premises where the feeder is installed are suitably ventilated The feeder has not been d...

Page 50: ...ION Before carrying out feeder installation check lathe stability make sure that it is firmly fastened to the ground and with a horizontal spindle axis 4 4 1 Support plates and feet Installation Position the feeder next to the lathe Keep it lifted and install the plates A and feet B in the positions show in the figure ...

Page 51: ...factory preset to have a working axis height adjusted to lathe height However if feeder height needs adjustment proceed as follows stretch the lifting chains and remove screws A in the front and rear bases remove all the brackets B of the magazine feet lift or lower the bar feeder according to necessary value X see table ...

Page 52: ...del Screws position X mm High bedframe X mm Low bedframe 2 1235 1269 920 954 3 1270 1304 955 989 4 1305 1339 990 1024 5 1340 1374 1025 1059 6 1375 1409 1060 1094 7 1410 1444 1095 1129 8 1445 1479 1130 1164 9 1480 1514 1165 1199 MASTER 880 P MASTER 880 F 10 1515 1548 1200 1234 ...

Page 53: ...GB 4 HANDLING AND INSTALLATION MASTER 880 880r P F E volution 4 Pag 10 20 screw in the screws A and fit brackets B again ...

Page 54: ... and side plays of both machines The coupling distance B should not exceed the bar pusher max extension A 1 Fixed headstock or steady rest lathe 2 Sliding headstock N C lathe 3 Sliding headstock cam lathe Table 3 Max bar pusher extension Model Version Version A Max extension mm N 1100 L 1350 33 38 43 LL 1600 XLL 1850 MASTER 880 P MASTER 880 F 38 43 XLL 2100 Version available on request ...

Page 55: ...ust the working axis height to obtain alignment with the lathe by turning the feet A and B screws 4 4 4 Sleeve Installation Install the sleeve A in the bush holder device Install the oil recovery device B Connect lubrication line C to the feeder nose Connect the drain pipe D to the tank ...

Page 56: ...t critical installation phase therefore this operation should be carried out by experienced personnel with the greatest accuracy CAUTION bad alignment can be the main cause of feeder malfunction and resulting damage PRELIMINARY PROCEDURE Open the upper guard To bring the bar pusher to its fully retracted position select manual mode and press key or on the keypad ...

Page 57: ... Press both keys and to select semi automatic operating function Press repeatedly until the guide channels are open and the message GUIDE CHANNELS COMPLETELY OPEN is displayed Remove the first and last lower guide channel by using the special wrench provided for the purpose ...

Page 58: ...N MASTER 880 880r P F E volution GB 4 Pag 15 20 LEVELLING Rest provided shelf on A supports Check the levelling by placing the level crosswise and lengthwise Carry out the required connections by turning the feet A and B screws ...

Page 59: ...iage B use a sliding calliper to check alignment near the busching C and the spindle D adopt a tolerance of 0 15 mm in all four directions It is also possible to carry out alignment by placing a bar in the guides Proceed as follows prepare a perfectly straight ground bar having an outside diameter equal to the max spindle bar passage and a length equal to twice the coupling distance see item B par...

Page 60: ...r any required corrections should be carried out Adjust height by turning the A and B screws in the support feet carry out lateral adjustment with calibrated mallet blows on the sides of plates C During this phase any adjustment carried out during levelling should be preserved therefore in most cases feeder positioning will be the result of a good adjustment compromise ...

Page 61: ...gs Drill the floor and fix the backing plates with the expansion plugs Use the highest possible number of plugs in order to guarantee good fixing Fix the feeder to the plates through the tie rods A and lock with nuts B Perform another levelling and alignment check Remove all the equipment used for levelling and alignment and restore initial feeder conditions ...

Page 62: ...paragraph 2 6 for the comparative table 4 6 ELECTRIC CONNECTION DANGER WARNING this type of operation should only be entrusted to skilled technical staff to comply with the applicable standards and statutory regulations in force The feeder must be electrically connected to the lathe which in turn must be connected to the plant wiring system in compliance with the applicable regulations in force Th...

Page 63: ... system pipe as shown in the picture Adjust pressure to 6 bar by turning the adjustment screw 4 8 SOFTWARE PARAMETRING There should be an adequate parametring of the bar feeder software according to the working needs and to the type of lathe For information on this operation refer to the Keyboardf panel instruction manual ...

Page 64: ...STER 880 F Adjustment 7 5 2 7 Control cams of lifting belts MASTER 880 F Adjustment 8 5 3 BAR FEEDER SETTING UP 9 5 3 1 Guide channels half bushings bar pusher and collet Replacement 10 5 3 2 Remnant passage door spring Adjustment 18 5 4 RACK MAGAZINE SETTING UP MASTER 880 P 19 5 4 1 Bar supporting arms Setting up 19 5 4 2 Lift truck motorisation Adjustment 20 5 4 3 Lift trucks Setting up 21 5 5 B...

Page 65: ...stments 5 3 Bar feeder setting up 5 4 Rack magazine setting up MASTER 880 P 5 5 Bundle magazine setting up MASTER 880 F 5 2 GENERAL ADJUSTMENTS FOREWORD All adjustments necessary for the bar feeder good operation are meant They can be necessary for maintenance and as a cure to a trouble or they can be required after a component replacement 5 2 1 Feed chain Adjustment 5 2 2 Remnant conveyor Adjustm...

Page 66: ...feeder body backwards CAUTION open the top cover before starting this operation Losen both A screws and adjust the chain tension by turning the B screw Restore the bar feeder initial conditions WARNING Perform chain adjustment by means of a dynamometric wrench then tighten the B screw by setting the torque to 4N meter and tighten both A fixing screws ...

Page 67: ... Loosen the eight screws A Adjust the conveyor tension through screws B INFORMATION unscrew or screw in the right and left screws by making the same number of turns Tighten the screws A If during the functioning the conveyor does not turn in a centred way it will be necessary to adjust the truing by using one of the two screws B 5 2 3 Lift truck chains Adjustment Loosen screw A Act on screw B to a...

Page 68: ...ng belts MASTER 880 F Adjustment Remove the magazine racks For side belts loosen screws A move pulleys in the direction of the arrow and tighten screws A For central belts loosen nut B move pulleys in the direction of the arrow and tighten screws B Reassemble the racks previously removed ...

Page 69: ...0r P F E volution 5 Pag 6 31 5 2 5 Conveying belt motorisation chain MASTER 880 F Adjustment Remove front guard Loosen nuts A Unscrew screws B in the same way as nuts A have been loosened tighten the latter Reassemble the guard previously removed ...

Page 70: ...ER 880 880r P F E volution GB 5 Pag 7 31 5 2 6 Lift truck motorisation chain MASTER 880 F Adjustment Remove front guard Loosen nuts A Move plate B in the direction of the arrow and tighten nuts A Reassemble the guard previously removed ...

Page 71: ...imultaneously actuated when belts are unwound CAUTION if high belts are too stretched their supports can bend If high belts are not stretched enough not all bars are unloaded Adjust the position of the cams C and D to make sure that the microswitches C1 and D1 are operated simultaneously when the belts are unwound CAUTION if the lower belts are excessively unwound the cycle time of each loading cy...

Page 72: ...e diameter mm 21 20 8 18 20 26 25 8 23 25 33 32 10 29 31 36 35 10 32 35 38 37 11 35 37 43 42 12 39 42 46 45 15 42 45 52 51 18 47 51 57 56 22 52 56 61 60 30 56 60 66 65 38 61 65 69 68 48 63 68 71 70 48 65 70 73 72 50 67 72 76 75 50 70 75 81 80 52 75 80 MASTER 880 P MASTER 880 F 86 85 55 80 80 Valid also for prepared bars or normal bars machined with front remnant ejection Recommended guide accordin...

Page 73: ...alf bushings bar pusher and collet Replacement Push to start the bar feeder Push plus to select the semiautomatic function Press several times until top guide opening is obtained the displayed message must be GUIDE FULL OPENING Press to open the top cover Remove the bar pusher from the two supports ...

Page 74: ... 880r P F E volution GB 5 Pag 11 31 Remove the block A and then the first feeding carriage B Remove the lower guide channels by using the special wrench provided for the purpose Replace the bar pusher supports with those of the new diameter ...

Page 75: ... starting this operation Remove the oil recovery device C and nose D Lower the G spring and remove the F cover open the two half bushings fully by turning the E shaft manually and remove the lower half bushing Close the upper half bushing by turning the shaft again then replace it Turn the shaft and fit the lower half bushing Fully close the half bushes and install the cover ...

Page 76: ...0r P F E volution GB 5 Pag 13 31 Remove the lathe spindle liner if required and install a suitable liner for the new diameter Assemble sleeve D of the new diameter and the oil recovery C Turn the screw clockwise to move the feeder body forwards ...

Page 77: ...E volution 5 Pag 14 31 Assemble the lower guide channels of the new diameter Choose collet fit to bar diameter and profile see BAR PUSHER GUIDES COLLET ROTARY GROUPS Manual for the choice INFORMATION contact IEMCA After Sales service for more information ...

Page 78: ... screw H and the counter screw L CAUTION the collet outside diameter should be at least 0 5 mm smaller than the bar pusher outside diameter Install the collet in the bar pusher and make sure that the rings are riveted in their special recesses to prevent accidental collet unscrewing from its connection Install a suitable 1st feeding carriage B for the new diameter followed by the block A ...

Page 79: ...dially so that in next phase of upper guides locking matching between bar pusher and B 1st feeding carriage occurs correctly CAUTION The above mentioned positioning has to be assured Therefore during set ups or maintenance operations if bar pusher is struck involuntarily it has to be correctly repositioned Press at the same time both bar feeder operation keys and the key to partially open the uppe...

Page 80: ... Pag 17 31 Loosen all the elastic clamps H Socket screw key CH6 supplied Close the upper guide channels until the sensor D activates By executing this operation you will cause the upper guide channels to rest against the lower guide channels Tighten all the clamps H ...

Page 81: ...pring resistance so that the door will intercept detection sensor Normally bar feeder comes from factory with its spring adjusted for large diameter bars with small diameter bars it could be necessary to reduce the spring pre load proceeding the following way Remove lower guide corresponding to the door see paragraph 5 3 1 Adjust A spring pre load acting on B nuts Retrieve bar feeder initial condi...

Page 82: ...gainst upright C BAR HOLDING ARM This device has the function to keep aligned bars having less than 12 mm diameter thus avoiding them to overlap cap 5 4 3 It can also be used to keep in position shaped bars with special sections Adjust as follows install bar holding arm inserting pin D in the special hole oosen screw E and lift the arm under the arm position two spacers slightly thicker 0 5 mm app...

Page 83: ...sion when the bar cannot be lifted for whatever reason Adjust as follows l oosen screw A screw or loosen ring nut B tighten screw A CAUTION do not screw ring nut too much the joint could get jammed Adjust spring C tension by nuts D Tension has to be adjusted to avoid microswitch F to activate during the lift truck lowering when feeler E leans against the bars the spring has to yield to allow micro...

Page 84: ...elation to the bar diameter and section Adjust as follows bring the lifting devices at about half stroke through the selector B to make the operation easier loosen or tighten screw C 8 TO 12 MM BARS An additional feeler C shall be installed on the central lifting device No 2 feelers are supplied with the Bar containment bracket unit sec 5 4 1 ...

Page 85: ...nstalled in the side lift trucks 26 TO 80 MM BARS Feeler E has to be installed in each lift truck 5 5 BUNDLE MAGAZINE SETTING UP MASTER 880 F The bundle magazine setting up steps are listed and explained as follows 5 5 1 Bar stop levers Adjustment 5 5 2 Pressure foot Adjustment 5 5 3 Separation push rods Adjustment 5 5 4 Bar selection Setting up 5 5 5 Lift truck motorisation Adjustment ...

Page 86: ...ng on screws C in order to stop a certain number of bars when they are unloaded from the lifted belts The bar amount has to be checked during the first working cycles If during the unloading the levers B give and slip backwards due to the bar thrust it will be necessary to adjust the stop clutch using the screws D Reassemble the guards previously removed ...

Page 87: ...stop adjustment is to be done by acting on nuts B If large diameter bars are to be machined distance plate C must be removed Round And Hexagonal Bars By screws D adjust the foot traverse position to make it press all bars first bar E included If needed act on screws F to bring the foot plan parallel to the magazine plan Square bars By screws D adjust the foot traverse position to make it press all...

Page 88: ...5 ADJUSTMENTS AND SETTING UP MASTER 880 880r P F E volution GB 5 Pag 25 31 BARS FROM 20 TO 40 MM Fit the pressure foot of the kind indicated in the figure BARS FROM 40 TO 80 MM Fit two holding blocks ...

Page 89: ... that it skims first bar D By screws E and F adjust lower push rod G position so that it places itself between first bar D and second bar H SQUARE BARS By screw B adjust upper push rod C position so that it skims second bar L keeping first bar M clear By screws E and F adjust the position of lower push rod N special for square bars so that it lifts first bar M skimming second bar L Reassemble the ...

Page 90: ...t easily align onto the magazine rack it is therefore necessary to use the selection program by acting as follows lift plates A in each upright adjust bar taking levers B position so that they exceed 30 mm Adjust as follows bring the lifting devices at about half stroke through the selector C to make the operation easier tighten or loosen screw D ...

Page 91: ...STER 880 880r P F E volution 5 Pag 28 31 remove guard E and turn lever F in the direction of the arrow Reassemble guard E Enable the selection cycle with selector G during the working cycle check if microswitch H is actuated by the bar ...

Page 92: ...rack and can be taken directly by the lift trucks it is therefore possible to disable the selection program acting as follows lower plates A in each upright adjust bar taking lever B in relation to the bar diameter Adjust as follows bring the lifting devices at about half stroke through the selector C to make the operation easier tighten or loosen screw D ...

Page 93: ... 880 880r P F E volution 5 Pag 30 31 remove guard E and turn lever F in the direction of the arrow Reassemble guard E disable the selection cycle through the selector G during the working cycle check if microswitch H is activated by the bar ...

Page 94: ...djusted to ensure the bar lifting and at the same time it has to disactivate the motor transmission when the bar cannot be lifted for whatever reason Adjust as follows remove guard A loosen screw B screw or loosen ring nut C tighten screw B reassemble the guard previously removed CAUTION do not screw ring nut too much the joint could get jammed ...

Page 95: ...ESCRIPTION 7 6 4 LUMINOUS INDICATOR SIGNAL DESCRIPTION 9 6 5 BARS TO BE MACHINED CHARACTERISTICS AND PREPARATION 10 6 5 1 BAR STRAIGTHNESS Measuration 12 6 6 BAR FEEDER SETUP 14 6 7 BAR MAGAZINE LOADING 14 6 8 AUTOMATIC CYCLE START 17 6 9 BAR LOADING PROCEDURE 18 6 10 LUBRICATION OIL FLOW ADJUSTMENT 21 6 11 BAR FEEDER STOP 21 6 12 CYCLE EXECUTION MODE IN THE STEP BY STEP FUNCTION 22 ...

Page 96: ...oard it is possible to start automatically the bar feeder even when lathe MAN AUT signal is in Manual mode INFORMATION When Automatic mode is on the bar feeding is possible only when lathe MAN AUT signal is in Automatic mode INFORMATION Pressing Manual mode button it is possible to prevent the bar feeder automatic start by the lathe ...

Page 97: ...on 0 the half bushings open In Automatic mode if the bar feeder is turned to position 1 the half bushings close and open according to the set sequence If the bar feeder is turned to position 0 the half bushings are kept open during the whole operating cycle 4 BAR FEEDER STOP BUTTON to stop the bar feeder and to reset Errors 5 EMERGENCY STOP BUTTON this button stops the bar feeder in an emergency s...

Page 98: ... unit 6 Selects the manual mode 7 Selects the semi automatic mode Push to select press again to unselect 8 Multifunction Selects the previous parameter Moves the cursor towards the left 9 Starts step by step movement of an operation cycle each press of the key causes execution of a step in the cycle 10 Raises lowers the remnant dropping chute LED illuminated with chute in Up position 11 Opens Clos...

Page 99: ...g towards the BAR FEEDER ZERO SETTING 20 Multifunction Number setting Closes the guide channels Push the two start buttons and then the key release the two buttons and the key only when the movement has terminated 21 Goes to the MAIN MENU 22 Multifunction Number setting Recalls the cursor 23 Multifunction Interrupts the selection mode Resets the values held before the modifications which were not ...

Page 100: ... collet Press the two running push buttons and then the key 29 Multifunction Number setting Opens the guide channels from the partly open to the completely open position Press and then the key release the two keys only when the movement is completed 30 Multifunction Number setting Sets the carriage movement motor During the daily use of the bar feeder this function must never be used ...

Page 101: ...be possible to start it up again only after the push button has been released manually 2 Selector for getting the magazine ready for the manual or automatic function position 0 magazine is preset for manual function position 1 the magazine is set for the automatic function 3 Selector for the control of the lifting and lowering of the lifting devices position é lifting position ê lowering ...

Page 102: ...c function 3 Selector for the control of the feeding and the return of the bar on the selection belts position bar feeding position bar return 4 Selector for the control of the lifting and lowering of the lifting devices position é lifting position ê lowering 5 Selector to enable or disable the selection cycle in the bar magazine position Y cycle on position N cycle off 6 Push button for controlli...

Page 103: ...zine cover is open BLINKING GREEN LIGHT it indicates that the bar feeder is in the automatic mode BLINKING RED LIGHT signals that the bar feeder is not operating or that it is in the manual mode OPTIONAL BLINKING BLUE LIGHT signals that the bar feeder is carrying out the bar change FIXED BLUE LIGHT signals that the PLC battery is exhausted OPTIONAL ...

Page 104: ... 12 4 2500 8 2 MASTER 880 P 43 4300 14 1 3000 9 8 33 3300 10 8 2500 8 2 38 3800 12 4 3000 9 8 MASTER 880 F 43 4300 14 1 3500 11 5 INFORMATION bars are to be loaded in the middle of the bundle magazine INFORMATION Bar must not present a straightness defect above 0 5 per 1000 Please find herewith some advice to optimise the bar feeder performances Usually barstocks do not need any preliminary operat...

Page 105: ...tion during this phase we advise to chamfer the bar as shown in the figure If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure If bars have to be machined having a diameter equal to or only slightly smaller than the bar pusher diameter bar rear ends should be machine turned diameter D should be suitable for the collet size installed ...

Page 106: ...ows S max Quality 0 25 mm Good 0 25 S max 0 5 mm Mediocre 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the different values between prisms INFORMATION Obviously bar straightness is proportional to the rigidity of the material and t...

Page 107: ...ection bars For non round bars insert some bushings on the bar to be controlled Position 2 bushings on the 2 V supports In that case the measurement can be carried out as shown in the figure Rotate the bar on itself and carry out the measurement on a bushing external to the two V supports ...

Page 108: ...paragraph 5 3 Carry out magazine set up according to the bar to be machined paragraph 5 4 o 5 5 Load the bar magazine paragraph 6 7 Load one bar into the lathe paragraph 6 9 Adjust the lubricating oil flow paragraph 6 10 6 7 BAR MAGAZINE LOADING CAUTION do not manually lift loads heavier than those mentioned by the regulations in force ask for an assistant s help if needed CAUTION make use of the ...

Page 109: ...ge light of the indicator light starts flashing Open all bar supporting arms If bar holding arms are installed remove them from their housing ad make them turn of 90 Place the bars on the first rack then on all other racks Close magazine covers orange light continues to flash Reset pushing A button orange light stops flashing ...

Page 110: ...tor B to position 0 and lower the lifting belts through selector C Remove E guard orange light of the indicator light starts flashing Place bars in the belts CAUTION do not load global weight bars over 2500 kg Repositioning the guard orange light continues to flash Reset pushing D button orange light stops flashing Select the magazine automatic cycle bringing selector B to position 1 ...

Page 111: ...ess to start the bar feeder Press to select the manual mode Carry out a BAR FEEDER ZERO SETTING in the following way press the start buttons plus INFORMATION Axes zero setting can be performed with the guides open or closed Before setting to zero make sure the bar pusher position is not to back limit stop Load one bar in the guides and start the automatic cycle ...

Page 112: ... OPENING AFTER REMOVAL Press phase REMNANT DROP FEEDING Press phase BAR PUSHER RETURN AFTER REMNANT DROP Press phase CLAMP CLOSING DROP CONTROL Press phase CLAMP OPENING AFTER DROP CONTROL Press and to select the SEMIAUTOMATIC function Press phase ZERO AXIS Press phase GUIDE FULL OPENING Press phase REMNANT DROP Press phase BAR DROP CONTROL DEVICES UPWARDS SEMIAUTOMATIC Procedure MANUAL Procedure ...

Page 113: ...de channels that has prevented the short feed door from resetting Press to cause the bar to drop from the magazine and appoggiare agli accompagnatori Press Phase BAR LOADING Press Phase BAR FIRST FEEDING Press Phase CARRIAGE RETURN SEMIAUTOMATIC procedure Press Phase GUIDE AND CLAMP FULL CLOSING Press Phase BAR INTRO INTO COLLET Press Phase CLAMP WORKING POSITION Press Phase FACING ...

Page 114: ...880 880r P F E volution 6 Pag 20 22 Push to raise the bar drop control device Press to cause the bar to drop from the magazine and appoggiare agli accompagnatori Push for about 2 secs to activate AUTOMATIC mode MANUAL Procedure Push ...

Page 115: ...EDER EMERGENCY STOP CAUTION if the emergency stop is enabled during the lathe machining before starting the working cycle again make sure that no dangerous condition due to the sudden stop has occurred Example if the tool was removing chip take the piece far from the lathe before starting the lathe again To stop the bar feeder in the emergency status press one of the emergency push buttons of the ...

Page 116: ...ce to check a complete bar change cycle to check the bar feeder mechanics eccetera Procedure Press to start the bar feeder make sure that the remnant drop device is closed should it be not so press and to control remnant drop device closure Press and to select the semiautomatic function Press the bar feeder performs the first step Press the bar feeder performs the second step and so on ...

Page 117: ...olution GB 7 Pag 1 9 INDEX 7 1 MAINTENANCE GENERAL RULES 2 7 2 SCHEDULED MAINTENANCE 3 7 2 1 Lubricating oil Level check 4 7 2 2 Lubricating oil Change 5 7 2 3 Oil filter Cleaning 6 7 2 4 Air filter unit Check 7 7 3 SCHEME OF THE LUBRICATION POINTS 8 ...

Page 118: ...and work area which also increases operator s safety Do not use petrol or solvents which would damage the painted and transparent parts the cable sheaths etc INFORMATION oxidation can damage metal parts and electric equipment To protect the bar feeder during long periods of inactivity disconnect it from the mains let the compressed air out and cover with a piece of adequate cloth Any protection us...

Page 119: ...l filter cleaning Guides Repair and cleanness check Lubrication Feed chain Tension check Air filter Check Lubrication Elevator chains Tension check Remnant conveyor belt Tension and cleanness check Keyboard battery Replacement MASTER 880 P MASTER 880 F PLC Battery Replacement MASTER 880 P Lift truck motorisation chain Lubrication Lifting belts Wear check Tension check Conveying belts Wear check Lu...

Page 120: ...rsonal protections prescribed by the applicable standards in force Wait until the bar feeder has been off for at least 6 hours Check the level through the indicator A Remove the cover B and pour the oil directly in the tank to fill up if needed Oil characteristics C CLASS CKB 150 See paragraph 2 6 for the comparative table ...

Page 121: ...e delivered to companies specialized in pollutant disposal and storage Remove the cover A To load pour the oil directly in the tank and check the level through the indicator B Drain the tank using an auxiliary pump Clean the tank bottom and pump suction system To load pour the oil directly in the tank and check the level through the indicator B Oil characteristics C CLASS CKB 150 amount 80 l See p...

Page 122: ...l filter Cleaning CAUTION wear the personal protections prescribed by the applicable standards in force Wait until the feeder has been powered off for at least 6 hours Remove box A Extract filter B and clean the filtration mesh Refit filter and box in their respective locations ...

Page 123: ...he condensate by valve C The filter is equipped with a control pressure switch set to a pressure of 4 5 bar remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not absolutely turn the adjusting...

Page 124: ...GB 7 BAR FEEDER MAINTENANCE MASTER 880 880r P F E volution 7 Pag 8 9 7 3 SCHEME OF THE LUBRICATION POINTS MASTER 880 P Aceitar ...

Page 125: ...7 BAR FEEDER MAINTENANCE MASTER 880 880r P F E volution GB 7 Pag 9 9 MASTER 880 F Aceitar ...

Page 126: ...S CAUSES CURES MASTER 880 880r P F E volution GB 8 Pag 1 3 INDEX 8 1 GENERAL FAULTS 2 8 2 LIFT TRUCKS FAULTS 2 8 3 INSERTION IN THE COLLET Faults 3 8 4 BAR FEEDING Faults 3 8 5 REMNANT TRANSPORTATION ANOMALIES 3 ...

Page 127: ...lathe signal Check electric connection to the lathe The pneumatic devices will not respond to controls No air Check the air system The pre feed and feed suddenly stop Motor thermal switch tripped Reset the motor overload cut out with the special push buttons 8 2 LIFT TRUCKS FAULTS TROUBLES CAUSES CURES Lift trucks in the highest position lower because of the bar weight The safety joint of the lift...

Page 128: ... ACTION Difficult bar introduction into lathe spindle Bar feeder not aligned with lathe Check and correct alignment Difficult bar introduction into lathe collet Excessive rag on bar rear end Trim rag before feeding 8 5 REMNANT TRANSPORTATION ANOMALIES TROUBLES CAUSES CURES Remnant conveyor is not regulated by optimal tension and therefore drive shaft slides not being able to transmit the motion Ve...

Page 129: ...80r P F E volution GB 9 Pag 1 6 INDEX 9 1 FEED CHAIN REPLACEMENT 2 9 2 LIFT TRUCK MOTORISATION SAFETY 2 9 3 REMNANT CONVEYOR REPLACEMENT 3 9 4 KEYBOARD BATTERY REPLACEMENT 4 9 5 PLC BATTERY REPLACEMENT 5 9 6 RECOMMENDED SPARE PARTS 6 ...

Page 130: ...ATION SAFETY Slacken motorisation chain for MASTER 880 P remove the two springs responsible for the chain tension for MASTER 880 F see paragraph 5 2 6 Remove ring nut A and extract in sequence spring B washer C bearing D pinion E Remove ring nut F and extract in sequence shaft G flange H Reassemble all components in the inverted order replacing worn flange H and pinion E with the new ones Stretch ...

Page 131: ...nt passage door Cut the worn belt so that it can be removed from its seat Splice one end of the worn belt with one end of the new belt Slide out the worn belt so that the new one can be simultaneously inserted along the entire path Separate the splice between the original and new belts Splice the ends of the new belt using joining rod A Tension the belt see heading 5 2 2 Restore bar feeder initial...

Page 132: ...ck memory to be deleted Disconnect power Screw out the six screws and remove the two half shells Remove the battery A from its housing Insert a new battery type DURACELL DL2430 DANGER WARNING danger of battery explosion if the battery is mounted with inverted poles Put the two half shells back in place and screw down the six screws Connect electric power again INFORMATION Discard spent batteries b...

Page 133: ...lowing message is displayed PLC battery exhausted INFORMATION when this message is displayed the battery should be replaced within one day otherwise the PLC NC Software data will be deleted Unscrew cap A and pull out battery B insert a new battery AA 3 6volts lithium type battery and make sure that it is introduced correctly then tighten the cap A ...

Page 134: ...teristics Notes Qty 24220108 Feed chain 1 2 x5 16 For model 33 1 24220109 Feed chain 1 2 x5 16 For model 38 1 24220121 Feed chain 1 2 x5 16 For model 43 1 24290606 Connecting link 1 2 x5 16 1 32210004 Sensor 3RG4012 0AG07 1 32210013 Sensor 3RG4012 0AG33 1 32210017 Sensor 3RG4012 0AG00 1 32210019 Sensor 3RG4012 0AG33 Z 1 Bar pusher Specify diameter and length 1 Rotary unit Specify diameter 1 MASTER...

Page 135: ...10 LIST OF AFTER SALES CENTERS GB 10 Pag 1 3 INDEX 10 1 LIST OF AFTER SALES CENTERS 2 ...

Page 136: ... áä W ITALY fbj pKéK K sá dê å êçäçI NST fJQUMNU c Éåò Eo F qÉäK MRQS L SVUOMU c ñ MRQS L SVUOVM bã áä W SWITZERLAND Canton Ticino fbj pKéK K sá dê å êçäçI NST fJQUMNU c Éåò Eo F qÉäK MRQS L SVUOMU qÉäÉÑ ñ MRQS L SVUOVM bã áä W SWEDEN hÉåëçå çãéçåÉåí _ _çñINNQ QQNPV äáåÖë Éë mÜçåÉ HHQS POO SPTUVM c ñ HHQS POO SPPPST bJã áäW J ïïïKâÉåëçåKëÉ SWITZERLAND Suisse Française _ opmbba wçåÉ áåÇìëíêáÉääÉ eJ...

Page 137: ...IST OF AFTER SALES CENTERS GB 10 Pag 3 3 CHINA PRC fdj çÑ Üáå oççã OUcI pÜ åÖÜ á pÜáóÉ é êíãÉåí kçKPUI kçêíÜ ç uá oç ÇIuì eìá aáëíêáÅíI pÜ åÖÜ á OMMMPM Üáå qÉä MMUS ON SQSUSMOM c ñ MMUS ON SQUTTVUT bJã áäW ...

Page 138: ......

Page 139: ...MASTER 880 P F GUIDE CHANNELS GUIDE BARRES BAR PUSHER POUSSETTE REVOLVING TIPS EMBOUTS TOURNANTS 4 30 10 02 REL DATA ...

Page 140: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 141: ...ble for the diameter of the barstock While ordering these specify the code which is to be found in the Spare parts catalogue Consulter la section GUIDE BARRES ET POUSSET TE Tableau du fascicule sélectionné choisir les guide barres et la poussette en fonction du diamètre de la barre à usiner Pour toute commande spécifier le code indiqué dans le Catalogue des pièces détachées A A B B 302 062 GUIDE B...

Page 142: ... Guidechannel diameter Diamètredes guide barres øC mm Barpusher diameter Diamètredela poussette Colletversion D typeofcoupling Versionpince D typed accouplement øGR mm Revolvingtip diameter Diamètreembout tournant Revolvingtipcode Codeembout tournant Seesection Voirsection BOSS542 MINIBOSS325 13 10 Threaded IEMCA Fileté IEMCA 10 D71151000 003 12 12 D71151200 Withpin SCHL Avecgoupille SCHL D7115120...

Page 143: ...ion to identify the code number of the collet selected For identifying this code use the data obtained from previous consultations For example coupling diameter with revolving tip internal diameter of collet corresponding to diameter of the round section bar in millimetres for profiles of bars which do not have these characteristics consult the references found in the 001 Conversion Tables section...

Page 144: ... tip SP hole for pin The abbreviations in the drawings which are easy to interpret are not included in this list Symboles Les parties les plus importantes du texte sont mises en relief en caractères gras et sont précédées des symboles PRECAUTION indique qu il s avère nécessaire d adopter les comportements adéquats afin d éviter accidents et dommages AVERTISSEMENT il s agit d indications techniques...

Page 145: ...saire d utili ser une poussette de diamètre inférieur MASTER 880 GUIDE CHANNELS AND BAR PUSHER Table The choice of guide channels and bar pusher depends on the diameter of the barstock The bar feeder is usu ally supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe In cer tain cases in order to work in the best possible condi tions it may also be necessary to u...

Page 146: ...specific bar diameters in the different guide channels are indicated in the table If the bar diameter is smaller by about 10 mm with re spect to the guide channel diameter vibrations and failures could arise in the bar feeder There fore in order to optimise operation the bar rota tion speed should be reduced or the guide channel diameter should be changed INFORMATION upon request also non standard...

Page 147: ...r diameter Diamètre de la poussette Collet version D type of coupling Version pince D type d accouplement øGR mm Revolving tip diameter Diamètre embout tournant Revolving tip code Code embout tournant See section Voir section MASTER 880 21 20 Threaded IEMCA Fileté IEMCA 20 D71152000 103 With pin SCHL Avec goupille SCHL D71152001 26 25 Threaded IEMCA Fileté IEMCA 25 D71152500 With pin SCHL Avec gou...

Page 148: ... 51 With pin IEMCA With screw IEMCA Threaded IEMCA OPTIONAL Avec goupille SCHL Avec vis SCHL Fileté IEMCA OPTIONAL 51 D77155100 106 57 56 56 D77155600 61 60 60 D77156000 66 65 65 D77156500 69 68 68 D77156800 71 70 70 D77157000 73 72 72 D77157200 76 75 75 D77157500 81 80 80 D77158000 86 85 85 D77158500 øB mm Guide channel diameter Diamètre des guide barres øC mm Bar pusher diameter Diamètre de la p...

Page 149: ...GR 20 25 Tableau Pour pinces à accouplement fileté IEMCA AVERTISSEMENT À partir du 01 05 2001 il sera possible de commander des Embouts tournants sans jeux axiaux et parfaitement interchangeables avec ceux qui sont indiqués sur le tableau Cette va riante a été perfectionnée pour le fonctionnement du chargeur avec avance précise Les codes pour la commande peuvent être tirés de ceux qui sont in diqu...

Page 150: ... order revolving tips without axial backlash which are perfectly interchangeable with those listed in the relevant table This version was designed for operating the bar feeder with fine feed The order code can be derived from the a m table as follows Revolving tip with fine feed type SCHL the last two digits are 11 Example D71152001 standard revolving tip Ø 30 D71152011 re volving tip Ø 30 with fi...

Page 151: ... Ring Bague 078800200 22540026 See section Voir fascicule 078 225 Ring Bague 078800180 22540009 See section Voir fascicule 078 225 See section Voir fascicule 336 Collet for tube Pince pour tube 377 078800030 mm mm inch 078800040 078800050 See section Voir fascicule 001 then puis 076 See section Voir fascicule 076 mm mm inch Collet Pince 602P See section Voir fascicule 001 then puis 602P mm inch Se...

Page 152: ...1 il sera possible de commander des Embouts tournants sans jeux axiaux et parfaitement interchangeables avec ceux qui sont indiqués sur le tableau Cette va riante a été perfectionnée pour le fonctionnement du chargeur avec avance précise Les codes pour la commande peuvent être tirés de ceux qui sont in diqués sur le tableau selon les modalités qui suivent 1 Embout tournant avec avance précise type...

Page 153: ...cule 602P mm mm inch inch mm See section Voir fascicule 601P Collet Pince 381P See section Voir fascicule 001 then puis 381P See section Voir fascicule 381P mm mm inch Collet Pince 011 See section Voir fascicule 001 then puis 011 See section Voir fascicule 011 mm mm inch 380032976 380032991 380032951 380032961 380032981 Ring Bague 078800200 22540026 See section Voir fascicule 078 225 Ring Bague 07...

Page 154: ...02 68 D77156800 68 5 60 51 202 70 D77157000 70 5 60 51 202 72 D77157200 72 5 60 51 202 75 D77157500 75 5 70 60 202 80 D77158000 80 5 70 61 202 85 D77158500 85 5 70 61 202 øGR mm Revolving tip code Code embout tournant øB mm G1 mm C mm L mm 106 2 ...

Page 155: ...2 1 01 06 01 001 CONVERSION TABLES TABLEAUX DE CONVERSION REL DATA ...

Page 156: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 157: ...0 2 10 11 54 11 3 11 12 70 12 5 12 13 85 13 5 13 15 02 14 8 14 16 16 16 15 17 32 17 2 16 18 47 18 3 17 19 62 19 5 18 20 78 20 6 19 21 93 21 8 20 23 09 22 8 21 24 24 24 22 25 40 25 2 23 26 55 26 2 24 27 71 27 5 25 28 86 28 5 26 30 02 29 8 27 31 17 31 Z Y øA mm mm mm 28 32 33 32 29 33 48 33 2 30 34 64 34 5 31 35 79 35 5 32 36 95 36 8 33 38 10 37 8 34 39 25 39 35 40 41 40 2 36 41 56 41 3 38 43 87 43 ...

Page 158: ......

Page 159: ...77 7 5 6 8 48 8 3 6 5 9 19 9 7 9 89 9 7 8 11 31 11 8 5 12 01 11 8 9 12 72 12 5 10 14 14 13 8 10 5 14 84 14 5 11 15 55 15 12 16 97 16 5 12 5 17 67 17 13 18 38 18 14 19 79 19 5 15 21 21 20 8 16 22 62 22 17 24 04 23 5 18 25 52 25 19 26 86 26 Z Y øA mm mm mm 20 28 28 27 5 22 31 10 30 5 23 32 52 32 24 33 93 33 25 35 35 34 5 26 36 76 36 27 38 17 37 5 28 39 59 38 5 30 42 42 41 5 32 45 24 44 5 34 48 07 47...

Page 160: ......

Page 161: ...12 5 31 64 1 2 14 25 9 16 9 16 16 25 41 64 5 8 18 45 64 11 16 19 75 25 32 3 4 21 75 55 64 13 16 23 5 59 64 7 8 25 25 63 64 15 16 27 25 1 5 64 1 29 1 9 64 1 1 16 30 75 1 13 64 1 1 8 32 5 1 9 32 1 3 16 34 25 1 11 32 1 1 4 36 25 1 27 64 1 5 16 38 1 1 2 øA inch mm inch 1 3 8 39 75 1 9 16 1 7 16 41 75 1 41 64 1 1 2 43 5 1 23 32 1 9 16 46 5 1 53 64 1 5 8 47 25 1 55 64 1 11 16 49 1 15 16 1 3 4 50 75 2 1 ...

Page 162: ......

Page 163: ... 11 25 29 64 11 5 15 32 12 31 64 12 5 1 2 12 75 33 64 13 25 øA inch mm 17 32 13 5 35 64 14 9 16 14 25 37 64 14 75 19 32 15 39 64 15 5 5 8 16 41 64 16 25 21 32 16 75 43 64 17 11 16 17 5 45 64 18 23 32 18 25 47 64 18 75 3 4 19 49 64 19 5 25 32 19 75 51 64 20 25 13 16 20 75 53 64 21 27 32 21 5 55 64 21 75 7 8 22 25 57 64 22 75 29 32 23 59 64 23 5 15 16 24 61 64 24 25 31 32 24 75 63 64 25 1 25 5 1 1 1...

Page 164: ......

Page 165: ... 2 37 703 1 61 912 5 62 309 4 62 706 2 63 103 1 87 312 5 87 709 4 88 106 2 88 503 1 1 2 33 64 17 32 35 64 0 5 0 515 625 0 531 25 0 546 875 12 700 0 13 096 9 13 493 8 13 890 6 38 100 0 38 496 9 38 893 8 39 290 6 63 500 0 63 896 9 64 293 8 64 690 6 88 900 0 89 296 9 89 693 8 90 090 6 9 16 37 64 19 32 39 64 0 562 5 0 578 125 0 593 75 0 609 375 14 287 5 14 684 4 15 081 2 15 478 1 39 687 5 40 084 4 40 ...

Page 166: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 167: ...3 30 10 02 011 COLLETS FOR BARS PINCES POUR BARRES REL DATA ...

Page 168: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 169: ...the USE RAN GE for completing a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF M5x0 5 CH6 øF M6x0 75 CH8 øF M7x0 75 CH10 mm in øD 7 5 øD 10 øD 12 0 8 1 32 011070080 0 9 011070090 1 011070100 011100100...

Page 170: ...070390 011100390 011120390 011150390 4 5 32 011070400 01110040 011120400 011150400 011200400 4 1 011070410 011100410 011120410 011150410 011200410 4 2 011070420 011100420 011120420 011150420 011200420 4 3 011070430 011100430 011120430 011150430 011200430 4 4 11 64 011070440 011100440 011120440 011150440 011200440 4 5 011070450 011100450 011120450 011150450 011200450 4 6 011070460 011100460 0111204...

Page 171: ... 9 32 011100720 011120720 011150720 011200720 7 3 011100730 011120730 011150730 011200730 7 4 011100740 011120740 011150740 011200740 7 5 011100750 011120750 011150750 011200750 7 6 19 64 011100760 011120760 011150760 011200760 7 7 011100770 011120770 011150770 011200770 7 8 011100780 011120780 011150780 011200780 7 9 011100790 011120790 011150790 011200790 8 5 16 011100800 011120800 011150800 011...

Page 172: ...1100 11 25 7 16 011151120 011161120 011201120 11 5 011151150 011161150 011201150 11 75 13 64 011151170 011161170 011201170 12 011151200 011161200 011201200 12 25 011151220 011161220 011201220 12 5 31 64 011151250 011161250 011181250 011201250 12 75 1 2 011151270 011161270 011181270 011201270 13 011151300 011161300 011181300 011201300 13 25 011151320 011161320 011181320 011201320 13 5 011151350 011...

Page 173: ...011231750 011251750 17 75 011191770 011201770 011231770 011251770 18 45 64 011191800 011201800 011231800 011251800 18 25 011231820 011251820 18 5 011231850 011251850 18 75 011231870 011251870 19 3 4 011231900 011251900 011271900 19 25 011231920 011251920 011271920 19 5 011231950 011251950 011271950 19 75 25 32 011231970 011251970 011271970 20 011232000 011252000 011272000 20 25 011232020 011252020...

Page 174: ...00 011292500 011302500 25 25 63 64 011292520 011302520 25 5 1 011292550 011302550 25 75 011292570 011302570 26 011292600 011302600 011322600 26 25 011302620 011322620 26 5 011302650 011322650 26 75 1 1 16 011302670 011322670 27 1 5 64 011302700 011322700 27 25 011302720 011322720 27 5 011302750 011322750 27 75 011302770 011322770 28 011302800 011322800 28 25 1 1 8 011322820 28 5 011322850 28 75 01...

Page 175: ...012 077 377 COLLETS FOR TUBES PINCES POUR TUBES 3 30 10 02 REL DATA ...

Page 176: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 177: ...077240650 7 012120700 012150700 377200700 077240700 7 5 012120750 012150750 377200750 077240750 8 5 16 012120800 012150800 377200800 077240800 8 5 012120850 012150850 377200850 077240850 9 012120900 012150900 377200900 077240900 9 5 012120950 012150950 377200950 077240950 10 25 64 012151000 377201000 077241000 377291000 10 5 012151050 377201050 077241050 377291050 1 1 377 100 29 0 øD øA Bar diamet...

Page 178: ...50 17 377201700 077241700 377251700 377291700 17 5 11 16 377201750 077241750 377251750 377291750 18 45 64 377201800 077241800 377251800 377291800 18 5 077241850 377251850 377291850 19 3 4 077241900 377251900 377291900 19 5 077241950 377251950 377291950 20 077242000 377252000 377292000 20 5 077242050 377252050 377292050 21 077242100 377252100 377292100 21 5 077242150 377252150 377292150 22 07724220...

Page 179: ...23 5 59 64 377272350 077272350 24 15 16 377272400 077272400 24 5 377272450 077272450 25 377272500 077272500 377302500 25 5 1 377272550 077272550 377302550 26 077292600 377302600 26 5 077292650 377302650 27 077292700 377302500 377322700 27 5 377322750 28 377322800 28 5 1 1 8 377322850 29 377322900 377352900 30 377323000 377353000 31 377353100 32 377353200 33 377353300 1 3 ...

Page 180: ... 1 1 2 377423800 39 377423900 40 377424000 377444000 40 5 377444050 41 377444100 41 5 377444150 42 377454200 42 5 377454250 43 1 11 16 377494300 43 5 377494350 44 377494400 44 5 1 3 4 377494450 45 377494500 45 5 377494550 46 377494600 46 5 377544650 47 377544700 47 5 377544750 48 377544800 48 5 377544850 49 377544900 49 5 377544950 50 377545000 50 5 377545050 51 377545100 51 5 377545150 52 3775552...

Page 181: ...377595400 54 5 377595450 55 377595500 55 5 377595600 56 377595600 56 5 377645650 57 377645700 57 5 377645750 58 377645800 58 5 377645850 59 377645900 59 5 377646000 60 377646000 60 5 377646050 61 377646100 61 5 377686150 62 377686200 62 5 377686250 63 377686300 63 5 377686350 64 377686400 64 5 377686450 65 377686500 65 5 377686550 66 377686600 1 5 ...

Page 182: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 183: ...IDM 062 034 Ec 0 5 30 10 02 076 COLLETS FOR TUBES PINCES POUR TUBES REL DATA ...

Page 184: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 185: ...y background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF M17x1 CH22 øF M17x1 CH22 mm in øD 24 øD 25 15 19 32 15 25 15 5 39 64 15 75 16 5 8 16 25 41 64 16 5...

Page 186: ...25 7 8 076272220 076292220 22 5 076272250 076292250 22 75 57 64 076272270 076292270 23 29 32 076272300 076292300 23 25 076272320 076292320 23 5 59 64 076272350 076292350 23 75 076272370 076292370 24 15 16 076272400 076302400 24 25 61 64 076272420 076302420 24 5 076272450 076302450 24 75 31 32 076272470 076302470 25 63 64 076272500 076302500 076322500 25 25 076302520 076322520 25 5 1 076302550 0763...

Page 187: ...76352950 29 75 076352970 30 076353000 30 25 1 3 16 076353020 076363020 30 5 076353050 076363050 30 75 076353070 076363070 31 076353100 076373100 076383100 31 25 076353120 076373120 076383120 31 5 076353150 076373150 076383150 31 75 1 1 4 076353170 076373170 076383170 32 076353200 076373200 076383200 32 25 076373220 076383220 32 5 076373250 076383250 32 75 076373270 076383270 33 076373330 076403300...

Page 188: ... 75 076423770 38 1 1 2 076423800 076443800 38 25 076443820 38 5 076443850 38 75 076443870 39 076453900 39 25 076453920 39 5 076453950 39 75 1 9 16 076453970 40 076454000 076464000 40 25 076454020 076464020 076484020 40 5 076454050 076464050 076484050 40 75 076454070 076464070 076484070 41 076454100 076484100 41 25 1 5 8 076454120 076484120 41 5 076454150 076484150 41 75 076454170 076484170 42 0764...

Page 189: ...504570 076524570 46 1 13 16 076504600 076524600 46 25 076524620 46 5 076524650 46 75 076524670 47 076524700 47 25 076524720 47 5 076524750 47 75 1 7 8 076524770 48 076524800 076544800 48 25 076544820 48 5 076544850 48 75 076544870 49 076544900 49 25 1 15 16 076544920 49 5 076544950 49 75 076544970 50 076555000 076565000 50 25 076565020 50 5 076565050 50 75 2 076565070 51 076565100 076575100 51 25 ...

Page 190: ...585270 53 076595300 53 25 076595320 53 5 076595350 53 75 076595370 54 2 1 8 076605400 54 25 076605420 54 5 076605450 54 75 076605470 55 076605500 55 25 076605520 55 5 2 3 16 076605550 55 75 076605570 56 076605600 076625600 56 25 076625620 56 5 076625650 56 75 076625670 57 076625700 076645700 57 25 2 1 4 076645720 57 5 076645750 57 75 076645770 58 076645800 58 25 076645820 58 5 076645850 58 75 2 5 ...

Page 191: ...3 8 076656050 076666050 60 75 076656070 076666070 61 076656100 076666100 61 25 076686120 61 5 076686150 61 75 076686170 62 2 7 16 076686200 62 25 076686220 62 5 076686250 62 75 076686270 63 076686300 63 25 076696320 63 5 2 1 2 076696350 63 75 076696370 64 076706400 64 25 076706420 64 5 076706450 64 75 076706470 65 2 9 16 076706500 65 25 076706520 65 5 076706550 65 75 076706570 66 076706600 0767266...

Page 192: ...F M 25x1 5 CH70 ø D 74 ø D 76 mm in 67 25 076746720 67 5 076746750 67 75 076746770 68 076746800 68 25 2 11 16 076746820 68 5 076746850 68 75 076746870 69 076746900 69 25 076766920 69 5 076766950 69 75 076766970 70 2 3 4 076767000 1 8 ...

Page 193: ...078 225 RINGS FOR COLLETS BAGUES POUR PINCES 1 01 06 99 REL DATA ...

Page 194: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 195: ... Table Only for 316 collet TAL øA mm øB mm øD mm øF Code ring Code bague 8 14 16 22540008 12 18 20 22540004 12 25 25 078800220 17 24 30 M17x1 22540026 17 30 35 078800200 25 30 30 M25x1 5 078800180 25 35 40 22540009 25 45 51 078800230 1 1 IDM 062 012 Ec 0 Revolving tip Embout tournant Collet Pince Ring Bague ...

Page 196: ......

Page 197: ...336 EJECTOR ÉJECTEUR 3 30 10 02 REL DATA ...

Page 198: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 199: ...3 mm øE mm L mm øD mm D1 mm Ch mm Ch1 mm N code Numero code M7x0 75 7 12 18 12 29 75 5 5 26 5 10 6 336803120 M8x1 8 12 18 15 30 75 6 5 26 5 13 10 336803150 M8x1 8 12 18 18 32 6 5 26 5 15 10 336803180 M10x1 10 15 5 26 20 44 4 8 2 38 5 17 10 336803200 M10x1 10 15 5 26 23 46 8 2 38 5 19 10 336803230 M10x1 10 15 5 26 25 47 8 2 38 5 22 12 336803250 M10x1 10 15 5 26 27 48 8 2 38 5 24 12 336803270 M10x1 ...

Page 200: ......

Page 201: ...ION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øD mm L mm L1 mm N code Numero code 31 10 82 5 56 5 336803310 32 14 81 55 336803320 35 18 80 5 54 5 336803350 40 18 83 57 336803400 42 18 84 58 336803420 45 21 84 58 336803450 50 23 84 58 336803500 Ejector Éjecteur CH Double ended fork wrench DIN 3110 CH Clé à fourche double DIN...

Page 202: ......

Page 203: ...381P COLLETS FOR BARS PINCES POUR BARRES 4 30 10 02 REL DATA ...

Page 204: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 205: ...for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF ø20 G6 øF ø20 G6 øF ø20 G6 øF ø20 G6 mm in øD 40 øD 42 øD 44 øD...

Page 206: ...381P32127 13 381P32130 13 25 33 64 381P32132 13 5 17 32 381P32135 13 75 381P32137 14 35 64 381P32140 14 25 9 16 381P32142 14 5 381P32145 14 75 37 64 381P32147 15 19 32 381P32150 15 25 381P32152 15 5 39 64 381P32155 15 75 381P32157 16 5 8 381P32160 16 25 41 64 381P32162 16 5 381P32165 16 75 21 32 381P32167 17 43 64 381P32170 17 25 381P32172 17 5 11 16 381P32175 17 75 381P32177 18 45 64 381P32180 18...

Page 207: ...12 21 5 27 32 381P32215 21 75 55 64 381P32217 22 381P32220 22 25 7 8 381P32222 22 5 381P32225 22 75 57 64 381P32227 23 29 32 381P32230 23 25 381P32232 23 5 59 64 381P32235 23 75 381P32237 24 15 16 381P32240 24 25 61 64 381P32242 24 5 381P32245 24 75 31 32 381P32247 25 63 64 381P32250 25 25 381P32252 25 5 1 381P32255 25 75 381P32257 26 381P32260 26 25 381P32262 26 5 381P32265 26 75 381P32267 27 1 1...

Page 208: ...5297 381P37297 30 381P35300 381P37300 381P40300 30 25 1 3 16 381P35302 381P37302 381P40302 30 5 381P35305 381P37305 381P40305 30 75 381P35307 381P37307 381P40307 31 381P35310 381P37310 381P40310 31 25 381P35312 381P37312 381P40312 31 5 381P35315 381P37315 381P40315 31 75 1 1 4 381P35317 381P37317 381P40317 32 381P35320 381P37320 381P40320 32 25 381P37322 381P40322 32 5 381P37325 381P40325 32 75 38...

Page 209: ... 5 381P42375 37 75 381P42377 38 1 1 2 381P42380 381P44380 38 25 381P42382 381P44382 38 5 381P42385 381P44385 38 75 381P42387 381P44387 39 381P42390 381P45390 39 25 381P45392 39 5 381P45395 39 75 1 9 16 381P45397 40 381P45400 40 25 381P45402 40 5 381P45405 40 75 381P45407 41 381P45410 41 25 381P45412 41 5 381P45415 41 75 381P45417 42 381P45420 øA øF ø20 G6 øF ø20 G6 øF ø20 G6 øF ø20 G6 mm in øD 40 ...

Page 210: ... 381P48425 42 75 381P48427 43 1 11 16 381P49430 43 25 381P49432 43 5 381P49435 43 75 381P49437 44 381P50440 44 25 381P50442 44 5 1 3 4 381P50445 44 75 381P50447 45 381P51450 381P52450 45 25 381P51452 381P52452 45 5 381P51455 381P52455 45 75 381P51457 381P52457 46 1 13 16 381P51460 381P52460 46 25 381P51462 381P52462 46 5 381P51465 381P52465 46 75 381P51467 381P52467 47 381P51470 381P52470 47 25 38...

Page 211: ...0 50 25 381P56502 50 5 381P56505 50 75 2 381P56507 51 381P56510 381P58510 51 25 381P56512 381P58512 51 5 381P56515 381P58515 51 75 381P56517 381P58517 52 381P56520 381P58520 52 25 381P58522 52 5 2 1 16 381P58525 52 75 381P58527 53 381P59530 53 25 381P59532 53 5 381P59535 53 75 381P59537 54 2 1 8 381P60540 54 25 381P60542 54 5 381P60545 54 75 381P60547 55 381P60550 55 25 381P60552 55 5 2 3 16 381P6...

Page 212: ...64577 58 381P64580 58 25 381P64582 58 5 381P64585 58 75 2 5 16 381P64587 59 381P65590 59 25 381P65592 59 5 381P65595 59 75 381P65597 60 381P65600 381P66600 60 25 381P65602 381P66602 60 5 2 3 8 381P65605 381P66605 60 75 381P65607 381P66607 61 381P65610 381P66610 61 25 381P68612 61 5 381P68615 61 75 381P68617 62 2 7 16 381P68620 62 25 381P68622 62 5 381P68625 62 75 381P68627 63 381P68630 63 25 381P6...

Page 213: ...2657 66 381P72660 66 25 381P72662 66 5 381P72665 66 75 2 5 8 381P72667 67 381P72670 67 25 381P74672 67 5 381P74675 67 75 381P74677 68 381P74680 68 25 2 11 16 381P74682 68 5 381P74685 68 75 381P74687 69 381P74690 381P76690 69 25 381P74692 381P76692 69 5 381P75695 381P76695 69 75 381P74697 381P76697 70 2 3 4 381P75700 381P76700 70 25 381P78702 70 5 381P78705 70 75 381P78707 71 381P78710 71 25 381P78...

Page 214: ...5 381P85742 74 5 2 15 16 381P80745 381P85745 74 75 381P85747 75 381P80750 381P85750 75 25 381P85752 75 5 381P85755 75 75 381P85757 76 381P85760 76 25 3 381P85762 76 5 381P85765 76 75 381P85767 77 381P85770 77 25 381P85772 77 5 381P85775 77 75 381P85777 78 381P85780 78 25 381P85782 78 5 381P85785 78 75 381P85787 79 381P85790 79 25 381P85792 79 5 381P85795 79 75 381P85797 80 381P85800 1 10 ...

Page 215: ...381P 011 381P 021 EJECTOR ÉJECTEUR 2 30 10 02 REL DATA IDM 062 073 Ec 0 ...

Page 216: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 217: ...the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm L mm øS mm øD mm N code Numero code 51 52 5 50 25 381P51011 56 52 5 55 30 381P56011 60 52 5 59 34 381P60011 65 52 5 64 39 381P65011 68 52 5 67 42 381P68011 70 52 5 69 44 381P70011 72 52 5 71 46 381P72011 75 52 5 74 50 381P75011 80 52 5 79 55 381P80011 85 52 5 84 60 381P85011 1 1 Ejector Éjecteur CH4 Hexagon...

Page 218: ......

Page 219: ...ABLE CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øD mm L mm N code Numero code 30 12 69 381P30021 31 13 70 381P31021 32 14 71 381P32021 35 18 69 381P35021 37 18 70 381P37021 40 18 71 5 381P40021 42 18 72 5 381P42021 45 21 72 5 381P45021 51 25 73 5 381P51021 Ejector Éjecteur CH4 Hexagonal T male wrench DIN911 CH4 Clè m...

Page 220: ......

Page 221: ...386P COLLETS FOR TUBES PINCES POUR TUBES 4 30 10 02 REL DATA IDM 062 068 Ec 0 ...

Page 222: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 223: ...f the bar pusher Note for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF 20G6 øA øF 20G6 øA øF 20G6 mm in øD 40 mm...

Page 224: ...86P44385 38 75 386P44387 39 386P44390 39 25 386P44392 39 5 386P44395 39 75 386P44397 40 386P44400 40 25 386P45402 40 5 386P45405 40 75 386P45407 41 386P45410 41 25 386P45412 41 5 386P45415 41 75 386P45417 42 386P45420 42 25 386P49422 42 5 386P49425 42 75 386P49427 43 386P49430 43 25 386P49432 43 5 386P49435 43 75 386P49437 44 386P49440 44 25 386P49442 44 5 386P49445 44 75 386P49447 45 386P49450 45...

Page 225: ...86P56505 50 75 386P56507 51 386P56510 51 25 386P56512 51 5 386P56515 51 75 386P56517 52 386P56520 52 25 386P56522 52 5 386P59525 52 75 386P59527 53 386P59530 53 25 386P59532 53 5 386P59535 53 75 386P59537 54 386P59540 54 25 386P59542 54 5 386P59545 54 75 386P59547 55 386P60550 55 25 386P60552 55 5 386P60555 55 75 386P60557 56 386P60560 56 25 386P60562 56 5 386P60565 56 75 386P60567 57 386P64570 57...

Page 226: ...6P68620 62 25 386P68622 62 5 386P68625 62 75 386P68627 63 386P68630 63 25 386P68632 63 5 386P68635 63 75 386P68637 64 386P70640 64 25 386P70642 64 5 386P70645 64 75 386P70647 65 386P70650 65 25 386P70652 65 5 386P70655 65 75 386P70657 66 386P71660 66 25 386P71662 66 5 386P71665 66 75 386P71667 67 386P75670 67 25 386P75672 67 5 386P75675 67 75 386P75677 68 386P75680 68 25 386P75682 68 5 386P75685 6...

Page 227: ...5 71 75 386P80717 72 386P80720 72 25 386P80722 72 5 386P80725 72 75 386P80727 73 386P80730 73 25 386P80732 73 5 386P80735 73 75 386P80737 74 386P80740 74 25 386P85742 74 5 386P85745 74 75 386P85747 75 386P85750 75 25 386P85752 75 5 386P85755 75 75 386P85757 76 386P85760 76 25 76 5 76 75 77 77 25 77 5 77 75 78 78 25 78 5 78 75 79 79 25 79 5 79 75 80 1 5 ...

Page 228: ...386P 302 062 ...

Page 229: ...601P UNILOCK COLLETS FOR BARS PINCES UNILOCK POUR CARRÉES 1 1 01 06 01 REL DATA ...

Page 230: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 231: ... 5 øF ø8 G6 øF ø11 G6 øF ø14 G6 øF ø20 G6 mm mm mm øD 7 5 øD 12 øD 18 øD 21 øD 25 3 4 24 3 8 601P08038 4 5 65 5 1 601P12051 5 7 07 6 6 601P12066 6 8 48 8 601P12080 601P18080 7 9 90 9 2 601P18092 601P21092 8 11 31 10 3 601P18103 601P21103 9 12 73 11 7 601P18117 601P21117 10 14 14 13 1 601P18131 601P21131 601P25131 11 15 55 14 5 601P21145 601P25145 12 16 97 15 601P21150 601P25150 0 1 0 1 1 IDM 062 0...

Page 232: ... 29 øD 32 øD 36 13 18 38 17 4 601P25174 14 19 80 18 8 601P25188 15 21 21 20 2 601P25202 16 22 62 21 6 601P29216 17 24 04 23 601P29230 18 25 45 24 5 601P32245 19 26 87 25 9 601P32259 20 28 28 27 3 601P32273 21 29 69 28 7 601P36287 22 31 11 30 1 601P36301 23 32 52 31 5 601P36315 0 1 0 1 2 ...

Page 233: ...RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes S E E SX1 154 øA øF M5 x0 5 øF ø8 G6 øF ø11 G6 øF ø14 G6 øF ø20 G6 mm in mm mm øD 7 5 øD 12 øD 18 øD 21 øD 25 3 3 46 3 1 601P08031 1 8...

Page 234: ...601P25173 16 18 46 17 5 601P25175 17 19 62 18 6 601P25186 11 16 20 15 19 2 601P25192 601P29192 18 20 77 19 8 601P25198 601P29198 19 3 4 21 93 21 601P29210 20 23 08 22 1 601P29221 13 16 23 81 22 8 601P29228 21 24 24 23 2 601P29232 601P32232 22 25 39 24 4 601P32244 7 8 25 65 24 7 601P32247 23 26 54 25 5 601P32255 15 16 27 48 26 5 601P32265 24 27 7 26 7 601P32267 601P36267 25 28 85 27 9 601P36279 1 2...

Page 235: ...602P COLLETS FOR BARS PINCES POUR BARRES 3 01 12 01 REL DATA ...

Page 236: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 237: ...e DM 062 028 Ec 0 602P 602P COLLETS FOR BARS Table CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher Note for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with co...

Page 238: ...9 32 602P12072 602P15072 7 3 602P12073 602P15073 7 4 602P12074 602P15074 7 5 602P12075 602P15075 7 6 19 64 602P12076 602P15076 7 7 602P12077 602P15077 7 8 602P12078 602P15078 7 9 602P12079 602P15079 8 5 16 602P12080 602P15080 602P20080 602P25080 8 1 602P12081 602P15081 602P20081 602P25081 8 2 602P12082 602P15082 602P20082 602P25082 8 3 602P12083 602P15083 602P20083 602P25083 8 4 21 64 602P12084 60...

Page 239: ...08 10 9 602P15109 602P20109 602P25109 11 602P15110 602P16110 602P20110 602P25110 11 25 7 16 602P15112 602P16112 602P20112 602P25112 11 5 29 64 602P15115 602P16115 602P20115 602P25115 11 75 602P15117 602P16117 602P20117 602P25117 12 15 32 602P15120 602P16120 602P20120 602P25120 12 25 602P15122 602P16122 602P20122 602P25122 12 5 31 64 602P15125 602P16125 602P18125 602P20125 602P25125 12 75 1 2 602P1...

Page 240: ...175 602P21175 602P23175 602P25175 17 75 602P20177 602P21177 602P23177 602P25177 18 45 64 602P20180 602P21180 602P23180 602P25180 18 25 23 32 602P21182 602P23182 602P25182 18 5 602P21185 602P23185 602P25185 18 75 47 64 602P21187 602P23187 602P25187 19 3 4 602P21190 602P23190 602P25190 19 25 602P23192 602P25192 19 5 49 64 602P23195 602P25195 19 75 25 32 602P23197 602P25197 20 602P23200 602P25200 20 ...

Page 241: ...02P27240 602P29240 24 25 61 64 602P27242 602P29242 24 5 602P27245 602P29245 24 75 31 32 602P27247 602P29247 25 63 64 602P27250 602P29250 602P32250 25 25 602P29252 602P32252 25 5 1 602P29255 602P32255 25 75 602P29257 602P32257 26 602P29260 602P32260 26 25 602P29262 602P32262 26 5 602P29265 602P32265 26 75 602P29267 602P32267 27 1 1 16 602P29270 602P32270 602P35270 27 25 602P32272 602P35272 27 5 602...

Page 242: ...6312 602P42312 31 5 602P35315 602P36315 602P42315 31 75 1 1 4 602P35317 602P36317 602P42317 32 602P35320 602P36320 602P42320 32 25 602P36322 602P42322 32 5 602P36325 602P42325 32 75 602P36327 602P42327 33 602P36330 602P42330 33 25 1 5 16 602P36332 602P42332 33 5 602P36335 602P42335 33 75 602P36337 602P42337 34 602P36340 602P42340 34 25 602P42342 34 5 602P42345 34 75 602P42347 35 1 3 8 602P42350 35...

Page 243: ...0 40 25 602P45402 602P51402 40 5 602P45405 602P51405 40 75 602P45407 602P51407 41 602P45410 602P51410 41 25 602P45412 602P51412 41 5 602P45415 602P51415 41 75 602P45417 602P51417 42 602P45420 602P51420 42 25 602P51422 42 5 602P51425 42 75 602P51427 43 1 11 16 602P51430 43 25 602P51432 43 5 602P51435 43 75 602P51437 44 602P51440 44 25 602P51442 44 5 602P51445 44 75 602P51447 45 602P51450 45 25 602P...

Page 244: ......

Page 245: ...602P 011 EJECTOR ÉJECTEUR 1 01 06 00 REL DATA IDM 062 076 Ec 0 ...

Page 246: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 247: ...S Ø13 28 TABLE CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øF mm øD mm øL mm N code Numero code 12 8 8 24 602P12011 15 11 11 26 602P15011 16 11 12 26 602P16011 18 11 12 27 5 602P18011 19 11 12 28 602P19011 20 14 12 47 5 602P20011 23 14 12 49 602P23011 25 20 12 50 5 602P25011 27 20 12 51 5 602P27011 1 1 Ejector Éjecteu...

Page 248: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

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