IEC G Y Series Installation, Operation & Maintenance Manual Download Page 17

Cabinet Heater G*Y/D*Y Series

INSTALLATION, OPERATION, & MAINTENANCE MANUAL

17

SECTION TWO — Start-Up

General Start Up

Before beginning any start-up operation, the start-up 
personnel should familiarize themselves with the unit, 
options and accessories, and control sequence to 
understand the proper system operation. All personnel 
should have a good working knowledge of general 
start-up procedures and have the appropriate start-up 
and balancing guides available for consultation.

The building must be completely finished including doors, 
windows, and insulation. All internal walls and doors 
should be in place and in the normal position. In some 
cases the interior decorations and furniture may influence 
overall system performance. The entire building should 
be as complete as possible before beginning any system 
balancing.

The initial step in any start-up operation should be a final 
visual inspection. All equipment, plenums, duct-work, and 
piping should be inspected to verify that all systems are 
complete and properly installed and mounted, and that no 
debris or foreign articles such as paper or drink cans are 
left in the units or other areas.

Each unit should be checked for:

1.  free blower wheel operation
2.  loose wires 
3.  loose or missing access panels or doors
4.  clean filter of the proper size and type

Except as required during start-up and balancing operations, 
no fan coil units should be operated without all the proper 
ductwork attached, supply and return grilles in place, and all 
access doors and panels in place and secure. Failure to do 
so could result in damage to the equipment or building and 
furnishings, and/or void all manufacturer’s warranties.

Hydronic Heating System

Prior to the water system start-up and balancing, the hot 
water systems should be flushed to clean out dirt and 
debris which may have collected in the piping during 
con struction. During this procedure, all unit service valves 
must be in the closed position. This prevents foreign 
matter from entering the unit and clogging the valves 

and metering devices. Strainers should be installed in the 
piping mains to prevent this material from entering the 
units during normal operation.

During system filling, air venting from the unit is 
accomplished by the use of the standard, manual air vent 
fitting, or the optional, automatic air vent fitting installed. 
To vent the air from the coil, depress the valve until the air 
has vented the coil. When water begins to escape through 
the valve, release the valve. Automatic air vents may be 
unscrewed one turn counterclockwise to speed initial 
venting, but should be screwed in for automatic venting 
after start-up operations.

CAUTION! The air vent provided on the unit is 
not intended to replace the main system air vents 

and may not release air trapped in other parts of the 
system. Inspect the entire system for potential air traps 
and vent those areas as required, independently. In 
addition, some systems may require repeated venting over 
a period of time to properly eliminate air from the system.

Air System Balancing

All ductwork must be complete and connected. All grilles, 
filters, and access doors and panels must be properly 
installed to establish actual system operating conditions 

BEFORE

 beginning air balancing operations.

Each individual unit and the attached ductwork is a 
unique system with its own operating characteristics. For 
this reason, air balancing is normally done by balance 
specialists who are familiar with all procedures required 
to properly establish air distribution and fan-system 
operating conditions. These procedures should not be 
attempted by unqualified personnel.

Exposed units without ductwork do not require air 
balancing other than selecting the desired fan speed.

After proper system operation is established, the actual 
unit air delivery and the actual fan motor amperage draw 
for each unit should be recorded in a convenient place for 
future reference.

Summary of Contents for G Y Series

Page 1: ...ATION MAINTENANCE MANUAL Vertical Horizontal Vertical floor or wall mounted for concealed or exposed applications Horizontal ceiling for exposed or partially exposed applications Hot water coils steam...

Page 2: ...of its products International Environmental Corporation IEC works continually to improve its products As a result the design and specifications of each product may be changed without notice and may no...

Page 3: ...placement Parts SECTION FIVE Equipment Start Up 32 Check List IMPORTANT 33 Terms and Conditions SECTION ONE Installation 4 Preface 4 Unpacking and Inspection 5 Prepare Jobsite and Units 5 Handling and...

Page 4: ...pressures as shown on unit rating plate Always pressure test with an inert fluid or gas such as clear water or dry nitrogen to avoid possible damage or injury in the event of a leak or component fail...

Page 5: ...uired 3 Perform Dry Fit of valve assembly that may be shipped unattached to unit coil assembly Should any questions arise on fit up please contact your local representative immediately Handling and In...

Page 6: ...t and recessed units have removable front panels to allow access to the unit Hydronic Heat units have either right or left hand piping Reference piping locations by facing the front of the unit airflo...

Page 7: ...48 1219 06 55 1397 53 1346 08 55 1397 60 1524 10 77 1956 74 1880 12 77 1956 83 2083 Table 2 Horizontal Ceiling Coil Removal Minimum Service Clearance Width 12 18 in see table 2 28 in 28 in Figure 4 D...

Page 8: ...he floor is able to support the weight of the unit See submittal drawings for nominal unit weight 3 Ensure wall behind unit is smooth and plumb if necessary install furring strips on walls with irregu...

Page 9: ...t into the wall of the conditioned areas They cover the recess opening on all sides and are easily removed for access to the unit A top bottom and side framing studs are required to properly secure th...

Page 10: ...ies INSTALLATION OPERATION MAINTENANCE MANUAL 10 SECTION ONE Installation Cont d Figure 8 Style W Framed Wall Panel Install Diagram Figure 9 Style Z Framed Wall Panel Style Z Figure 10 Style Z Framed...

Page 11: ...ing the mounting points provided with 3 8 all thread rod and other hardware not supplied with unit The unit must be positioned so that the coil or electric heat elements are on a LEVEL PLANE Other fie...

Page 12: ...penetrate the rear of the fan coil cabinet Hot extension tubes must be properly insulated Hydronic Heating Connections After mounting the unit it is then ready for the various service connections suc...

Page 13: ...n accordance with the project specifications This is the responsibility of the installing or insulation contractor Electrical Connections The electrical service to the unit should be compared to the u...

Page 14: ...g codes and ordinances Any modification of the unit wiring without factory authorization will void all of the factory warranties and will nullify any agency listings The manufacturer assumes no respon...

Page 15: ...om the factory supply and return grilles should be provided as recommended in the product catalog For units with no return air ductwork check local code requirements for possible application restricti...

Page 16: ...ected to verify that all systems are complete and properly installed and mounted and that no debris or foreign articles such as paper or drink cans are left in the units or other areas Clean dirt dust...

Page 17: ...struction During this procedure all unit service valves must be in the closed position This prevents foreign matter from entering the unit and clogging the valves and metering devices Strainers shoul...

Page 18: ...ould not be attempted by unqualified personnel The system must be complete and all components must be in operating condition BEFORE beginning water system balancing operations Each hydronic system has...

Page 19: ...N8 Line Service Voltage 9 CN9 PSC Motor Connection 10 CN10 ECM Connection 11 ECM Fan Speed Adjustment 12 Ground Connection 13 LED Diagnostics for Multimeter Diagnostics 85 Control Board E025 71481108...

Page 20: ...ed IEC 24V Thermostat Does not apply to proportional or Line voltage thermostat controls The diagram below represents a factory installed IEC 24V thermostat Connection Function Description 10V Not use...

Page 21: ...sor RAS Room air sensor 2 CN2 Changeover Return Air Sensor l Power connector for 24V or Common powered sensors m 24V powered sensors l Applicable for IEC supplied air sensor for Wi Fi E055 71520330 Pr...

Page 22: ...ontact factory for applications l CLG or HTG LED indication when either 1st stage cooling or heating activated 7 CN7 Class II Transformer l 40VA 75VA option l 24V LED activated when powered 8 CN8 Inco...

Page 23: ...low Adjusting the potentiometers requires the use of a Multi meter capable of measuring 0 5 vdc 1 Only trained and qualified individuals should attempt to adjust or service components on any electrica...

Page 24: ...flow for 0 10 VDC If a factory provided thermostat or DDC controller is utilized then the unit is already correctly configured Eco 2 Variable Airflow for 0 10 VDC No control board is required and no f...

Page 25: ...C is applied to HTG that control signal will passively be present at Pin 8 of the CN6 connector HTG LED shows GREEN Signal for 1st stage cooling valve present G Fan Low Speed 24VAC LOW 24VAC signal ap...

Page 26: ...es INSTALLATION OPERATION MAINTENANCE MANUAL 26 SECTION THREE Controls Operation Cont d Example Wiring Diagram Electric Heat Only NOTE Wiring diagram also available through QR code found on the unit s...

Page 27: ...INSTALLATION OPERATION MAINTENANCE MANUAL 27 SECTION THREE Controls Operation Cont d Example Wiring Diagram 2 Pipe Hydronic Heat Only NOTE Wiring diagram also available through QR code found on the un...

Page 28: ...he assembly require more extensive service the motor blower assembly may be removed from the unit to facilitate such operations as motor or blower wheel housing replacement etc Dirt and dust should no...

Page 29: ...uous operation With proper unit application and operation the high limit thermal cutout will not operate This device only operates when a problem exists and ANY condition that causes high limit cutout...

Page 30: ...e recorded in the log for each unit Refer to the product catalog for the recommended filter size for each product type and size If the replacement filters are not purchased from the factory the filter...

Page 31: ...ification 1 Complete unit model number 2 Unit serial number 3 Complete part description including any numbers For warranty parts inquiries in addition to the information previously listed a descriptio...

Page 32: ...illed water line size to unit Proper hot water line size to unit All services to unit in code compliance All shipping screws and braces removed Unit protected from dirt and foreign matter Heating Conn...

Page 33: ...the event of a breach of the Limited Express Warranty IEC will only be obligated at IEC s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part...

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Page 36: ...Series INSTALLATION OPERATION MAINTENANCE MANUAL Contact your local IEC Sales Representative for further details and pricing applicable to this product Visit our website iec okc com to find your local...

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