Idex Trebor MAGNUM 620R Operation & Maintenance Manual Download Page 24 | Manualshive

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Idex Trebor MAGNUM 620R Operation & Maintenance Manual Download Page 24

PAGE 24

MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL

Figure 4-7

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Install fittings and transfer tubes. See Figure 4-8.

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Reconnect both air supply and fluid lines.

Figure 4-8

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Summary of Contents for Trebor MAGNUM 620R

Page 1: ...ack of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 07 31 2019 M620R C Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MAGNUM 620R PUMP Ope...

Page 2: ...1 PREVENTIVE MAINTENANCE SCHEDULE 13 4 1 a Preventive Maintenance Record 15 4 2 RECOMMENDED SPARE PARTS 16 4 3 TOOLS 16 4 4 PARTS ILLUSTRATION 17 4 5 PARTS LIST 18 4 6 CLEAN UP 18 4 7 DISASSEMBLY 18...

Page 3: ...nt room for tubing connectors The pump mounts on a quick change base for easy installation The pump has an exhaust location on the backside of the master head The exhaust location requires 1 2 12mm mi...

Page 4: ...e the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may conta...

Page 5: ...is preset at the factory at the mid setting This setting protects the pump air system from caustic fumes and allows the pump to maintain a Dead Head condition with supply pressures up to 35 psi This...

Page 6: ...letely remove the spring assembly from the check muffler assembly This is the recommended condition to obtain best performance and life from the pump Most normal open recirculation applications may be...

Page 7: ...r cavities Remove existing Muffler Assembly from the back of pump head Install Exhaust Plug in Exhaust Port Install the appropriately sized 3 8 OD fitting and tubing not provided to remote exhaust A r...

Page 8: ...stainless steel or other rigid plumbing Available Options A Flare style tube adapter 1 2 and 3 4 B PFA tube stub out 3 4 C Pillar Super 300 3 4 OR 1 D PFA Weldable pipe 3 4 Figure 2 1 2 2 FLUID FITTI...

Page 9: ...MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL PAGE 9 Figure 2 2 NOTE See Surge Suppressor Operation Manual for detailed installation instructions...

Page 10: ...itical internal pump parts CAUTION When handling potentially dangerous fluids under pressure the pump and its fittings should be placed in an enclosure away from operators 3 1 PERFORMANCE CHARTS Pumpi...

Page 11: ...4 6 8 10 12 Flow gpm Discharge Pressure psi No Spring Load Required Medium Load Switch to high load setting if pump experiences positive inlet condition Figure 3 1 Flow Performance NOTE Test informati...

Page 12: ...Figure 3 2 Flow Comparison Various Loads MTD0485 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 Fluid Temperature Celsius Maximum Supply Pressure PSIG Figure 3 3 Pressure vs Fluid T...

Page 13: ...to purchase a new Trebor pump If the customer chooses not to rebuild or replace the pump a 150 00 evaluation charge will be required All returned pumps are to be shipped freight prepaid with a valid...

Page 14: ...30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Poppet Pilot Valves and Seats R C Ring and Detent Legs R Muffler Media R Shaft Seal and Shaft R Check Balls and O...

Page 15: ..._ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes _____________...

Page 16: ...2 Shaft Seal AW072 1 Shaft AM083 2 Check Cap Seal AW017 1 Damper Port Seal In critical applications a spare pump is recommended to minimize possible down time during service intervals 4 3 TOOLS The fo...

Page 17: ...MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL PAGE 17 4 4 PARTS ILLUSTRATION...

Page 18: ...ve PTFE 24 AM061 2 Discharge Sleeve PTFE 25 AM083 2 Check Cap Seal 2 PTFE 26 AW003 2 Check Bore Cap PTFE 27 AW014 1 Damper Port Cap PTFE 28 AW017 3 Damper and Adapter Port Seal PTFE 29 AW005 1 Slave H...

Page 19: ...ware provided Figure 4 1 Remove transfer tubes and fittings from pump head Figure 4 2 Using a strap wrench turn heads counter clockwise to remove Remove head and check diaphragms for cracks or cuts To...

Page 20: ...ster Head Disassembly Unscrew and remove muffler assembly from base using the 3 4 pin tool Unscrew and remove the shuttle cap and seal Remove spool assembly from shuttle bore Remove detent legs and de...

Page 21: ...ilt the other side of the ring down expanding it slightly so that the other detent leg snaps into the detent ring groove See Fig 3 The completed assembly should look like Fig 4 see Figure 4 3 Figure 4...

Page 22: ...assembled during insertion of sleeves See Figure 4 5 Figure 4 5 Insert suction sleeve check ball and O ring carefully into check bore NOTE The Suction Sleeves have a shoulder diameter larger than the...

Page 23: ...stallation 4 8 c Final Assembly Reattach pump to assembly fixture Attach head to one side of pump body hand tight Do not install diaphragm on this step This will protect body during initial pump assem...

Page 24: ...PAGE 24 MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL Figure 4 7 Install fittings and transfer tubes See Figure 4 8 Reconnect both air supply and fluid lines Figure 4 8...

Page 25: ...hieved Increase pressure to 60 psi and allow pump to run for 5 minutes Check for fluid leaks listen for air leaks check for irregularity Prepare the pump for drying Dry Pump Connect vacuum hose to dis...

Page 26: ...on point due to high suction requirement Increase diameter of suction supply line reduces restriction Reduce output flow Ruptured perforated diaphragm Replace diaphragms Check bore caps leaking Tighte...

Page 27: ...warranty related freight costs shall be borne by the customer Excessive wear to pump components caused by pumping abrasive solutions or chemicals as well as damage caused by ingesting foreign objects...

Page 28: ...0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TEC...

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