Idex Trebor MAGNUM 620R Operation & Maintenance Manual Download Page 18

 

PAGE 18 

MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL 

4.5  PARTS LIST 

ILL 
NO 

PART NO 

QTY 

DESCRIPTION

 

PM 

YEAR #

 

MATERIAL

 

AW021 

Detent Cap 

 

PP 

AW022 

Detent Cap Seal 

 

PTFE 

AM068 

Shuttle Spool Assembly 

 

Ceramic, 

PEEK, 

Torlon 

AW023 

Shuttle Locking Ring 

 

PTFE 

AK058 

Shuttle Sleeve Assembly 

 

Ceramic, 

PTFE 

AW020 

Master Head 

 

PP 

AW044 

Check Muffler Spring Cap, Offset 

 

PEEK 

AW043 

Check Muffler Spring Cap 

 

PTFE 

C0136 

Check Muffler Pad (Media) 

PP 

10 

AW037 

Check Muffler Spool 

 

PP 

11 

AK020 

Pilot Poppet 

PFA 

12 

AW007 

Pilot Seat 

PTFE 

13 

AW004 

Diaphragm 

PTFE 

14 

98003722 

Locking Screw, Push Plate 

 

PTFE 

15 

AW071 

Push Plate 

 

PTFE 

16 

AW072 

Shaft 

PFA 

17 

98003322 

Shaft seal 

PTFE 

18 

98001072 

3/8” Tube 

 

PFA 

19 

98003395 

Transfer Tube Fitting 

 

PP 

20 

AW001 

Body 

 

PTFE 

21 

98002334 

O-ring, PTFE Check Valve 

PTFE 

22 

98001415 

Check Ball 

PTFE 

23 

AM060 

Suction Sleeve 

 

PTFE 

24 

AM061 

Discharge Sleeve 

 

PTFE 

25 

AM083 

Check Cap Seal 

PTFE 

26 

AW003 

Check Bore Cap 

 

PTFE 

27 

AW014 

Damper Port Cap 

 

PTFE 

28 

AW017 

Damper and Adapter Port Seal 

 

PTFE 

29 

AW005 

Slave Head 

 

PP 

30 

AW057 

Base, Quick Release 

 

PP 

31 

98003207 

Base Mounting Screw 

 

PP 

32 

98003071 

Lever Mounting Screw 

 

PP 

33 

AM023 

Base Locking Lever 

 

PP 

34 

C0102 

Base 

 

PP 

4.6  CLEAN-UP 

To help remove potentially dangerous chemicals prior to service or shipment, the 
pump should be flushed with DI water or disassembled and thoroughly cleaned.  
Allow DI water to flush through the inlet and out the outlet to prevent pressure 
build up. 

 CAUTION: 

When handling pump, wear appropriate personal protection 

gear, including safety glasses. 

4.7  DISASSEMBLY 

During the life of the pump it will be necessary to perform certain preventive 
maintenance procedures to ensure its continued high performance.  This section 
and the next (4.8

, Assembly) are provided for the user’s convenience in 

disassembly and re-assembly procedures - reference pump exploded view 
drawing and parts list for assistance in identifying components. 

Summary of Contents for Trebor MAGNUM 620R

Page 1: ...ack of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 07 31 2019 M620R C Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MAGNUM 620R PUMP Ope...

Page 2: ...1 PREVENTIVE MAINTENANCE SCHEDULE 13 4 1 a Preventive Maintenance Record 15 4 2 RECOMMENDED SPARE PARTS 16 4 3 TOOLS 16 4 4 PARTS ILLUSTRATION 17 4 5 PARTS LIST 18 4 6 CLEAN UP 18 4 7 DISASSEMBLY 18...

Page 3: ...nt room for tubing connectors The pump mounts on a quick change base for easy installation The pump has an exhaust location on the backside of the master head The exhaust location requires 1 2 12mm mi...

Page 4: ...e the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may conta...

Page 5: ...is preset at the factory at the mid setting This setting protects the pump air system from caustic fumes and allows the pump to maintain a Dead Head condition with supply pressures up to 35 psi This...

Page 6: ...letely remove the spring assembly from the check muffler assembly This is the recommended condition to obtain best performance and life from the pump Most normal open recirculation applications may be...

Page 7: ...r cavities Remove existing Muffler Assembly from the back of pump head Install Exhaust Plug in Exhaust Port Install the appropriately sized 3 8 OD fitting and tubing not provided to remote exhaust A r...

Page 8: ...stainless steel or other rigid plumbing Available Options A Flare style tube adapter 1 2 and 3 4 B PFA tube stub out 3 4 C Pillar Super 300 3 4 OR 1 D PFA Weldable pipe 3 4 Figure 2 1 2 2 FLUID FITTI...

Page 9: ...MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL PAGE 9 Figure 2 2 NOTE See Surge Suppressor Operation Manual for detailed installation instructions...

Page 10: ...itical internal pump parts CAUTION When handling potentially dangerous fluids under pressure the pump and its fittings should be placed in an enclosure away from operators 3 1 PERFORMANCE CHARTS Pumpi...

Page 11: ...4 6 8 10 12 Flow gpm Discharge Pressure psi No Spring Load Required Medium Load Switch to high load setting if pump experiences positive inlet condition Figure 3 1 Flow Performance NOTE Test informati...

Page 12: ...Figure 3 2 Flow Comparison Various Loads MTD0485 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 Fluid Temperature Celsius Maximum Supply Pressure PSIG Figure 3 3 Pressure vs Fluid T...

Page 13: ...to purchase a new Trebor pump If the customer chooses not to rebuild or replace the pump a 150 00 evaluation charge will be required All returned pumps are to be shipped freight prepaid with a valid...

Page 14: ...30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Poppet Pilot Valves and Seats R C Ring and Detent Legs R Muffler Media R Shaft Seal and Shaft R Check Balls and O...

Page 15: ..._ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes _____________...

Page 16: ...2 Shaft Seal AW072 1 Shaft AM083 2 Check Cap Seal AW017 1 Damper Port Seal In critical applications a spare pump is recommended to minimize possible down time during service intervals 4 3 TOOLS The fo...

Page 17: ...MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL PAGE 17 4 4 PARTS ILLUSTRATION...

Page 18: ...ve PTFE 24 AM061 2 Discharge Sleeve PTFE 25 AM083 2 Check Cap Seal 2 PTFE 26 AW003 2 Check Bore Cap PTFE 27 AW014 1 Damper Port Cap PTFE 28 AW017 3 Damper and Adapter Port Seal PTFE 29 AW005 1 Slave H...

Page 19: ...ware provided Figure 4 1 Remove transfer tubes and fittings from pump head Figure 4 2 Using a strap wrench turn heads counter clockwise to remove Remove head and check diaphragms for cracks or cuts To...

Page 20: ...ster Head Disassembly Unscrew and remove muffler assembly from base using the 3 4 pin tool Unscrew and remove the shuttle cap and seal Remove spool assembly from shuttle bore Remove detent legs and de...

Page 21: ...ilt the other side of the ring down expanding it slightly so that the other detent leg snaps into the detent ring groove See Fig 3 The completed assembly should look like Fig 4 see Figure 4 3 Figure 4...

Page 22: ...assembled during insertion of sleeves See Figure 4 5 Figure 4 5 Insert suction sleeve check ball and O ring carefully into check bore NOTE The Suction Sleeves have a shoulder diameter larger than the...

Page 23: ...stallation 4 8 c Final Assembly Reattach pump to assembly fixture Attach head to one side of pump body hand tight Do not install diaphragm on this step This will protect body during initial pump assem...

Page 24: ...PAGE 24 MAGNUM 620R PUMP OPERATION MAINTENANCE MANUAL Figure 4 7 Install fittings and transfer tubes See Figure 4 8 Reconnect both air supply and fluid lines Figure 4 8...

Page 25: ...hieved Increase pressure to 60 psi and allow pump to run for 5 minutes Check for fluid leaks listen for air leaks check for irregularity Prepare the pump for drying Dry Pump Connect vacuum hose to dis...

Page 26: ...on point due to high suction requirement Increase diameter of suction supply line reduces restriction Reduce output flow Ruptured perforated diaphragm Replace diaphragms Check bore caps leaking Tighte...

Page 27: ...warranty related freight costs shall be borne by the customer Excessive wear to pump components caused by pumping abrasive solutions or chemicals as well as damage caused by ingesting foreign objects...

Page 28: ...0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TEC...

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