Idex Knight Trak II KTL-6503 Instruction Manual Download Page 11

Page 11 of 16 

 0901039 Rev: C (05/01) 

 

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The Knight-Trak Signal Input Board (SIB) is an interface module which receives pump activation signals 
of 14 to 240 Volts from the washmachine and sends them as low-voltage data signals to the Knight-Trak 
II Dispenser. The module is available in 6, or 10 pump configurations. 

The SIB should be installed in the washer near the supply signal outputs

 

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(1) Inspect the wiring diagram for the laundry machine (and card reader, if required). They are available 

from the manufacturer upon request. In addition, you may refer to the Knight Equipment Laundry 
Interface Manual for connection information. 

(2) Measure the signal voltage between the signal wires and signal common (NOT case ground). This 

measurement must be taken when the laundry machine is operating and products are being called 
for. 

(3) BEFORE CONTINUING TO THE NEXT STEP, DISCONNECT ALL ELECTRICAL CONNECTIONS 

TO THE LAUNDRY MACHINE, CARD READER, AND INJECTOR. VERIFY THIS WITH A 
VOLTMETER. 

(4)  Upon request, Knight Equipment provides a laundry wiring interface manual. Use this, a schematic 

of the machine, or consult the dealer for proper signal points. The SIB has provisions for “split 
common” connection (some washmachine's have provisions for separate “wash” and “rinse” 
commons). See the next page. 

(5) Connect the color coded interface wire (Knight part number #0300058) to the SIB with gray wire 

nuts. Connect the other end to the  Laundry Formula Programmer (LFP)  mounted on the front of the 
machine. Wires must be shielded and maximum wire length is 100 feet. Color-coded markings 
labeled “SIB” are on both boards. See the next page. 

(6) Housed inside the plastic module is a 1 amp fuse to protect both the SIB and LFP. Consult the 

factory if the fuse blows. 

(7)  The SIB is equipped with signal indicator lights. When a signal of sufficient voltage and current (24-

240v) is present the light will activate. This and a voltmeter are the best way to determine if a signal 
is present from the washer, and the wiring is correct.  

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Some washmachines may have been provided with a toggle switch for selecting formulas. Other 
machines may need the addition of a toggle switch to select formulas. If this is the case, connect a toggle 
switch to the NO VOLTAGE - FORM SEL connections on the SIB. A momentary switch may be added 
for defeating bleach signals. 

Additionally, an optional RSB-1000 remote signal box can be used. The RSB-1000 provides both a 
formula select switch and a bleach defeat switch to defeat bleach signals from triggering bleach pumps. 

Summary of Contents for Knight Trak II KTL-6503

Page 1: ...Page 1 of 16 0901039 Rev C 05 01 Knight Trak II Instruction Manual ...

Page 2: ...POB Wiring 8 Drawing LFP Wiring 9 Drawing Control Connections for Multilinking 10 The Signal Input Board SIB 11 Drawing SIB Connection 12 The Management Input Board LMIB 13 Network wiring Diagram 15 CAUTION Knight Trak II has high voltage connected to the transformer Always disconnect main power when servicing the unit ...

Page 3: ...Page 3 of 16 0901039 Rev C 05 01 ...

Page 4: ...nals to low voltage data signals 6 67 0 237 216 1 A Laundry Management Input Board LMIB which receives hot and cold water signals and other information relating to wash cycle tracking 2 A Low Level Alarm LLA which senses low chemical supplies and alerts washroom personnel 3 A full size 80 column printer which provides printed information 4 A Printer Terminal Module RM which provides external stora...

Page 5: ...d connect signal wires from the signal source to the SIB Connect the SIB to the LFP Connecting the SIB to the LFP requires a three conductor shielded cable available from Knight Equipment Color coded connections on the LFP are marked to insure correct hookup Conduit is not necessary as the SIB transmits low voltage D C data signals 8 Connect the LFP to the POB Connecting the LFP to the POB require...

Page 6: ... Board and connecting other end to a wall mount booster transformer and RM 6000 Please see diagram included in this manual for details For laptop computers connect the RM 6000 to the female jack on the LFP remote location See The Reporter Dispenser Network diagram included in this manual for more information on connecting modems to the network Please refer to the RM 6000 or WinReporter instruction...

Page 7: ... the instructions provided with the system For flush mode to work correctly the flush terminals on the POB must be connected together with a jumper or to a flow sensor If this is not done a flush error will result and the system will be disabled To reset the system push the reset button on the lfp 7 Connect the 115 VAC or 230 VAC supply voltage to the system 8 Program the system using the LFP Deta...

Page 8: ...0901039 Rev C 05 01 Page 8 of 16 ...

Page 9: ...Page 9 of 16 0901039 Rev C 05 01 ...

Page 10: ...0901039 Rev C 05 01 Page 10 of 16 ...

Page 11: ...visions for split common connection some washmachine s have provisions for separate wash and rinse commons See the next page 5 Connect the color coded interface wire Knight part number 0300058 to the SIB with gray wire nuts Connect the other end to the Laundry Formula Programmer LFP mounted on the front of the machine Wires must be shielded and maximum wire length is 100 feet Color coded markings ...

Page 12: ...0901039 Rev C 05 01 Page 12 of 16 ...

Page 13: ...his signal is used to count the number of drains in a given wash cycle A drain solenoid or a drain track on a card reading machine are typical sources for the drain signal COLD WATER This signal is used to help track total cold water usage Connect to the cold water fill valve or relay HOT WATER This signal is used to help track total hot water usage Connect to the hot water fill valve or relay 0 1...

Page 14: ...0901039 Rev C 05 01 Page 14 of 16 ...

Page 15: ...N 0300058 X ONLY 3 CONDUCTOR NETWORK CABLE KNIGHT P N 0300058 ONLY BLACK TERMINAL BROWN TERMINAL MALE W O L F W O L F W O L F W O L F W O L F FLO W W O L F F LO W FLO W FLOW FLO W F LO W W O L F FLO W FLO W FLO W FLO W FLO W MALE FEMALE Over Multi Link WINREPORTER 04 02 01 CONNECT THE PLUG INTO THE JACK ON THE CIRCUIT BOARD IN ANY ONE OF THE MULTI LINKED DISPENSERS KCI 6000 or RM 6000 X LENGTH OF ...

Page 16: ...ts such as O rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment Product abuse or misuse voids warranty World Headquarters 20531 Crescent Bay Dr Lake Forest CA 92630 8825 USA TEL 949 595 4800 FAX 949 595 4801 Atlanta Branch 8111...

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