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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-3070 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P09287 rev. L  

© Copyright  

BAND-IT-IDEX, Inc. 2006 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 2 of 18 

S10099 

Classic Air Tool 

 

 

 
 

AIR TOOL SPECIFICATIONS 
AIR LINE REQUIREMENTS 

3 

SAFETY PROCEDURES 

3 

INSPECTION AND INSTALLATION 

4 

MOUNTING TEMPLATE 

5 

RECOMMENDED OPERATING PRESSURE 

6 

PULL-UP SPEED CONTROL 

7 

PRESSURE INDICATOR CALIBRATION 

8 

HOLDING PRESSURE ADJUSTMENT 

9 

CLAMP APPLICATION 

10 

TROUBLESHOOTING 

11 

MAINTENANCE 

12 

MAINTENANCE CHECK LIST 

13 

WARRANTY 

13 

REPAIR PARTS LIST - CYLINDER ASSEMBLY 

14 

REPAIR PARTS LIST - VALVE ASSEMBLY 

15 

REPAIR PARTS LIST - JUNIOR CLAMP HEAD 

16 

OPTION - FILTER/LUBRICATOR 

17 

OPTION -12° INCLINE BASE 

18 

Table of Contents 

 

Summary of Contents for BAND-IT S10099

Page 1: ...58 F 1 800 624 3925 Document P09287 rev L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 1 of 18 S10099 Classic Air Tool THE CLASSIC S10099 HAS BEEN DISCONTINUED AND REPLACED WITH THE S75099 REPAIR PARTS ARE LIMITED AND MAY NOT BE AVAILABLE CONTACT FACTORY FOR AVAILABILITY ...

Page 2: ...NE REQUIREMENTS 3 SAFETY PROCEDURES 3 INSPECTION AND INSTALLATION 4 MOUNTING TEMPLATE 5 RECOMMENDED OPERATING PRESSURE 6 PULL UP SPEED CONTROL 7 PRESSURE INDICATOR CALIBRATION 8 HOLDING PRESSURE ADJUSTMENT 9 CLAMP APPLICATION 10 TROUBLESHOOTING 11 MAINTENANCE 12 MAINTENANCE CHECK LIST 13 WARRANTY 13 REPAIR PARTS LIST CYLINDER ASSEMBLY 14 REPAIR PARTS LIST VALVE ASSEMBLY 15 REPAIR PARTS LIST JUNIOR...

Page 3: ...NG SEE PAGE 6 FOR RECOMMENDED PRESSURE SETTINGS ALSO SEE PAGE 6 FOR IMPORTANT ADVICE AND WARNINGS 5 ALWAYS KEEP FINGERS CLEAR OF CLAMP DURING APPLICATION 6 DISCONNECT AIR SUPPLY BEFORE SERVICING AIR TOOL 7 TOOL MUST BE FIRMLY MOUNTED SEE INSTALLATION INSTRUCTIONS ON PAGE 4 8 SAFETY CLASSES OR GOGGLES SHOULD BE WORN WHEN APPLYING CLAMPS 9 ALWAYS KEEP TOOL IN GOOD OPERATING CONDITION AIR LINE REQUIR...

Page 4: ...HE CARRIER INSTALLATION 1 RECOMMENDED TABLE HEIGHT IS 34 TO 40 THIS IS THE OPTIMUM RANGE FOR APPLYING CLAMPS TO MOST ITEMS MAKE SURE THE INSIDE CLEARANCE IS ADEQUATE FOR ITEMS TO BE CLAMPED 2 THE AIR TOOL MUST BE FIRMLY SECURED TO WORK BENCH USE 5 16 DIAMETER FASTENING HARDWARE NOT SUPPLIED WITH AIR TOOL AIR TOOL MAY BE MOUNTED ON AN OPTIONAL 12 INCLINE BASE SEE PAGE 18 3 THE INCOMING AIR SUPPLY M...

Page 5: ...5 0758 F 1 800 624 3925 Document P09287 rev L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 5 of 18 S10099 Classic Air Tool Mounting Template NOTES 1 AIR TOOL MUST BE FIRMLY SECURED 2 USE 5 16 FASTENING HARDWARE 3 DO NOT USE S10099 AIR TOOL WITHOUT A FILTER LUBRICATOR ...

Page 6: ...AIR TOOL IMPORTANT ADVICE AND WARNINGS TO USER READ BEFORE APPLYING CLAMPS WHEN CLAMPING A HOSE END REMEMBER THAT A TIGHTER CLAMP KEEPS THE FITTING MORE SECURE BUT EXCESS TENSION COULD DAMAGE THE HOSE FITTING STEM MUST HAVE PROMINENT BARBS FOR PROPER RETENTION INSIDE THE HOSE BUT MUST NOT BE SHARP TO PREVENT CUTTING INTO THE HOSE HOSE FITTING AND CLAMP MUST BE COMPATIBLE WITH EACH OTHER AND THE WO...

Page 7: ...ESSURE INDICATES ON THE PRESSURE GAUGE 3 KEEP HANDLE IN THAT POSITION AND TURN SCREW OUT UNTIL IT CONTACTS THE SURACE OF THE SLOW FAST SELECTOR HOLD SCREW IN POSITION WITH HEX WRENCH AND TIGHTEN JAM NUT 4 CHECK CALIBRATION BY CYCLING TOOL ON BOTH SLOW AND FAST PULL UP OBSERVE THE DIFFERENCE IN PISTON SPEED FOR APPLYING MOST ALL BAND IT PREFORMED CLAMPS PULL SPEED CONTROL SHOULD BE IN UP FAST POSIT...

Page 8: ...OR ALIGN TAPERED FRONT EDGE OF PRESSURE INDICATOR SLEEVE WITHIN THE NUMBER SEVEN 7 GROOVE AND LOCK IT IN PLACE WITH SET SCREW ONCE INDICATOR SLEEVE HAS BEEN LOCKED IN PLACE TO ADJUSTING KNOB BOTH PARTS CAN BE TURNED COUNTERCLOCKWISE FOR LOWER PRESSURE SETTINGS OR CLOCKWISE TO INCREASE PRESSURE SETTING WHEN INCREASING PRESSURE TURN KNOB PAST REQUIRED PRESSURE SETTING ONE 1 OR TWO 2 TURNS THEN BACK ...

Page 9: ... ON THE GAUGE AND IS THE PRESSURE WHICH SHOULD BE SHOWING WHEN A JUNIOR PREFORMED CLAMP IS TO BE ROLLED OVER AND CUT OFF ADJUSTMENT OF HOLDING PRESSURE TO ADJUST THE HOLDING PRESSURE REMOVE THE SEAL RELEASE THE WHITE LOCKING RING TO UNLOCK THE KNOB AND TURN THE VALVE CONTROL KNOB CLOCKWISE AS FAR AS POSSIBLE SET THE PULL PRESSURE AT 40 PSI OR HIGHER AND OPERATE THE TOOL CLAMP NOT REQUIRED ALLOW TH...

Page 10: ... TO OPERATE PUSH ON SHUT OFF VALVE STEP 3 WHEN SHUT OFF VALVE TRIPS RETURN VALVE HANDLE TO NEUTRAL POSITION HALF WAY BETWEEN PULL UP AND RETURN POSITIONS STEP 4 WHEN PRESSURE BLEEDS TO HOLDING PRESSURE AS INDICATED ON PRESSURE GAUGE ROLL BUCKLE UNDER SHEAR HOOK AND PULL CUT OFF HANDLE STEP 5 PULL VALVE HANDLE TO RETURN POSITION TO EJECT TAIL NOTE WHEN APPLYING OVERSIZED CLAMPS LIFT UP RAIL COVER B...

Page 11: ... GRIPPER PIN LOOSE TIGHTEN SET SCREW CLAMP PULLS IN A JERKY MANNER PULL UP CYLINDER NEEDS LUBRICATION CHECK FILTER LUBRICATION AND ADD OIL IF NECESSARY CLAMP PULLS BUT DOES NOT LOCK HOLDING PRESSURE SET HIGHER THAN RECOMMENDED REDUCE HOLDING PRESSURE TO THE RECOMMENDED MAXIMUM OR SLIGHTLY LOWER APPLY CLAMP AND ADJUST IF NECESSARY BROKEN OR WORN TEETH ON BAND GRIPPER LEVER REPLACE BAND GRIPPER LEVE...

Page 12: ...BE KEPT CLEAN AND FREE OF METAL SHAVINGS HONE SMOOTH AT FIRST SIGN OF CLAMP GOUGING THE BAND IT S10099 AIR TOOL ALTHOUGH DURABLE DOES NEED PERIODIC MAINTENANCE AND REPAIR IF THIS TOOL NEEDS MINOR REPAIR OR COMPLETE OVERHAUL LIST BELOW IT SHOULD BE RETURNED TO BAND IT IN DENVER COLORADO MINOR REPAIR 1 TEST AND INSPECT TOOL TO DETERMINE SOURCE OF PROBLEM 2 CLEAN EXTERIOR OF TOOL 3 REPLACE WORN OR DA...

Page 13: ...R HAS ANY BROKEN OR CHIPPED EDGES TIGHTEN ALL SCREWS AND FASTENERS REPLACE IF NECESSARY DAILY FILTER LUBRICATOR CHECK FOR BUILD UP OF DIRT ETC CHECK FOR LOW CONTAMINATED OR DISCOLORED LUBRICANT DRAIN AND CLEAN WITH SOAP AND WATER REFILL WITH DTE 24 HYDRAULIC OIL EVERY 2000 CLAMPS ECCENTRIC LEVER CHECK FOR BUILD UP OF DIRT ETC IN TEETH REMOVE AND CLEAN WITH SMALL POINTED OBJECT KNIFE BLADE WIRE BRU...

Page 14: ... DECAL MAXIMUM SETTINGS 1 18 S44987 BOLT HEX HEAD 13 X 2 5 LG 1 19 S45687 WASHER FLAT 17 32 ID X 1 1 16 OD 1 20 J62187 CYLINDER BOLT 6 21 J90187 COVER FRONT CYLINDER 1 22 J92187 DRAIN COCK 1 8 NPT 1 23 J63187 O RING 750 ID X 125 THICK 1 ITEM PART NO DESCRIPTION QTY 24 S10487 SCREW SOC HEAD CAP 5 16 18X5 8 4 25 J66587 WASHER LOCK 5 16 ID 4 26 S21789 BASE 1 27 S45888 SLIDE COVER 1 28 S45087 TRIPPER ...

Page 15: ... SWIVEL X NPT 1 20 S10287 VALVE RELIEF NPT 1 21 S11387 CHECK VALVE SEAL 1 22 S11787 MUFFLER AIR EXHAUST NPT 1 23 J92187 DRAIN COCK 1 8 NPT 1 24 J64687 NUT HEX 28 1 25 J64487 PIN SPRING 3 16 X 1 LONG 1 26 J63387 O RING 188 ID X 062 THICK 1 27 J64787 SCREW SET 28 X 1 1 ITEM PART NO DESCRIPTION QTY 28 S10787 STEM SHUT OFF VALVE 1 29 J63787 SPRING COMP 531 DIAM X 1 25 LG 1 30 J66887 BUSHING BRASS NPT ...

Page 16: ...3 16 2 7 J00587 SHEAR HOOK 1 8 S11589 HANDLE ASSEMBLY 1 9 S18487 GRIP HANDLE COVER 1 10 S52987 PIN PIVOT CAM 1 11 J90887 PIN PIVOT SHEAR HOOK 1 12 S18687 DECAL WARNING 1 KITS J93099 STANDARD CUTTER BLADE BACKING PLATE SHEAR HOOK PIVOT PIN TO BE RETAINED BY USING MEDIUM STRENGTH BLUE LOCTITE COMPOUND 242 OR EQUIVALENT INSTALLATION INSTRUCTIONS FOR CUTTER BLADE AND BACKING PLATE 1 REMOVE OLD CUTTER ...

Page 17: ... AS SHOWN 4 ASSEMBLE SWIVEL FITTING OF FILTER LUBRICATOR SUB ASSEMBLY SHOWN TO MALE END OF ASSEMBLED 90 ELBOW BE SURE THAT FILTER AND LUBRICATOR ARE STRAIGHT UP AND DOWN NOTE FILTER AND LUBRICATOR SUB ASSEMBLY MAY BE ASSEMBLED AWAY FROM TOOL NO MORE THAN 30 FROM AIR SUPPLY IN PORT FILTER AND LUBRICATOR MUST BE IN DIRECT LINE WITH TOOL NO OTHER HOOKUPS ALLOWED BETWEEN FILTER LUBRICATOR AND TOOL PRI...

Page 18: ...L Copyright BAND IT IDEX Inc 2006 All rights reserved www BAND IT IDEX com Page 18 of 18 S10099 Classic Air Tool 12 Incline Base NOTES INCLINE BASE MUST BE FIRMLY SECURED TO WORK BENCH USE 5 16 DIAMETER FASTENING HARDWARE NOT SUPPLIED WITH BASE USE MOUNTING TEMPLATE PAGE 5 FOR HOLE LOCATIONS S10099 AIR TOOL 12 INCLINE BASE 2 REQUIRED PER TOOL ...

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