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IDEAL IWA-60-1500-K, Manual

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IDEAL IWA-60-1500-K Manual Download Page 11

IDEAL 60-1500 Wheel Aligner Manual

Diagram: Distance between cameras to center of turn table. 
(See Table on page 11)

Diagram: Offset between Camera beam and turn table

L

H

1800mm / 71”

550mm / 21.5”

2000mm / 78.75”

550mm / 21.5”

2200mm / 86.5”

600mm / 23.5”

2500mm / 98.5”

600mm / 23.5”

2800mm / 110.25”

600mm / 23.5”

11

Summary of Contents for IWA-60-1500-K

Page 1: ...V 1 1 17 3D Wheel Aligner Manual IWA 60 1500 K ...

Page 2: ...ons 10 3 1 1 Camera Beam Position 10 3 1 2 Level Lift 11 3 2 Positioning 13 3 3 Installing wheel clamps and target 14 3 3 1 Installing wheel clamps 14 3 3 2 Fixing targets 14 3 4 Installing Removing brake depressor 15 3 5 Installing Removing steering wheel holder 15 IV Software 16 4 1 Opening Closing Alignment software 16 4 2 Hot keys 17 4 3 Visual Check 18 4 4 Standard Measurement 18 4 5 Quick Me...

Page 3: ...erified Damage or injury can result 1 2 Safety Warning This imaging aligner is intended for use by properly trained automotive technicians The safety messages presented in this section and throughout the manual are reminders to exercise extreme care when performing wheel alignments with this product There are many variations in procedure technique tools and parts for servicing vehicles The manufac...

Page 4: ...ystem This manual is only valid for the equipment model and serial number indicated on the nameplate of the included aligner The nameplate is attached to the back of the cabinet WARNING Any modifications to this aligner may cause serious injury or damage to the aligner The manufacturer and distributors are not responsible for any injury caused by improper use abuse or unauthorized repair 4 ...

Page 5: ...handle any transportation or moving of the crated aligner Inspect for any damage to the crate and notify your local distributor and or freight company immediately if any damage is observed Uncrating Instructions Carefully remove packing materials Be careful when cutting banding material as items may loosen and fall causing personal harm or injury Always wear gloves when uncrating to prevent scratc...

Page 6: ...LF Target RF Target RR Target If the target is not leveled LED lights will turn red When all the lights turn green and the middle two lights start to blink the target is leveled Forward Backward Moving Car Indication Position Direction Position Direction The left line of LED lights represents the position of the vehicle The right line 6 ...

Page 7: ...ection Angle The left line of LED lights represents the direction of turning angle clockwise or counterclockwise of the measured vehicle The right line of LEDs show the progress of the turning angle Target Blocking Indication LR Target LF Target RF Target RR Target When the middle two lights turn red and start to blink the corresponding target is blocked 7 ...

Page 8: ...quipment and Servicing 1 Check List Standard Configuration Computer 1 Wheel Clamp 4 Post 1 Wheel Stopper 2 Monitor 1 Steering Wheel Holder 1 Cabinet 1 Brake Depressor 1 Software 1 Manual 1 Printer 1 Power Cord 1 Target 1 Set of 4 8 UPS AVR 1 ...

Page 9: ...used such as Armor All glass wipes Do not spray cleaners directly onto the targets 3 Target Care Keep targets clean keep hands and tools away from the surface of targets Check that wheel clamps and targets are firmly attached and avoid dropping the targets Note When the targets are not in use detach the targets and clamps Store them on the cabinet Do not put the target faces downward onto any surf...

Page 10: ...IDEAL 60 1500 Wheel Aligner Manual III Installation Guide 3 1 Installation Dimensions 3 1 1 Camera Beam Position 100mm 4 Inches Diagram Distance between post and wall 10 ...

Page 11: ... Distance between cameras to center of turn table See Table on page 11 Diagram Offset between Camera beam and turn table L H 1800mm 71 550mm 21 5 2000mm 78 75 550mm 21 5 2200mm 86 5 600mm 23 5 2500mm 98 5 600mm 23 5 2800mm 110 25 600mm 23 5 11 ...

Page 12: ...IDEAL 60 1500 Wheel Aligner Manual 3 1 2 Lift Levelness All eight measurement points need to be within 2mm 1 8 Diagram Requirement for leveling lift 12 ...

Page 13: ... and B Find the center line of the lift using these two points With turn table locked at the alignment level find the center point of the turn table Link the two center points of the turn table as shown at C From the center line of the turn table measure L1 Mark the first position of the post Mark the four point for the base of the post Shown as E and D NOTE This is also the optimum positioning fo...

Page 14: ...ution Different wheels may have different clamping surfaces Special fingers may be required when used on specialty or high end wheels 3 3 2 Attaching Targets Always check that wheel clamps are firmly attached to wheels Socket pins of the measurement board may be lightly lubricated to protect the pin and 14 ...

Page 15: ...if necessary After run out compensation install the brake depressor for further measurements 3 5 Installing Removing Steering Wheel Holder The steering wheel holder holds the steering wheel in position and locks the wheels 1 Place the steering wheel holder on the seat and press the plate against the seat 2 Slide the arms downwards against the seat 3 Release the arms so that pressure is exerted on ...

Page 16: ... this software on win8 or win10 please set to Run as administrator 4 2 Hot keys This aligner uses an IBM standard keyboard there are 12 function keys from F1 to F12 located on the top of the keyboard There are also specific function keys located on the right side of the keyboard such as Page Up Page Down Enter Home and arrow directional keys Instructions for these function keys will be explained i...

Page 17: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Main screen Help Previous Next Clear Run Out ESC Exit Program Version Info Management 4 3 Visual Check Click or press F1 to enter visual check 17 ...

Page 18: ...pair needed Normal no action needed Next Enter next screen Print Print check table or check report as desired 4 4 Standard Measurement After visual check click standard measurement to enter measurement screen Or click or press F2 Standard measurement Select customer Select vehicle manufacturer 18 ...

Page 19: ...ive Caster Adjustment Front Axle Measurement Print 1 Select Enter customer info Click New Customer and enter customer info Diagram Standard Measurement Select Customer Diagram Enter license plate number 2 Select vehicle model Select vehicle specification Select vehicle manufacturer year and model 19 ...

Page 20: ...ec page Diagram Standard Measurement Manufacturer Spec 3 Click next or to enter run out compensation During the alignment process run out compensation is very important Skipping compensation will cause inaccurate alignment readings Before continuing make sure both turn tables are locked and wheel stoppers are in place 20 ...

Page 21: ...e to roll along Be sure to eliminate any gaps greater than 1 2 between the turntable and added material The vehicle should roll smoothly without any bumps or jolts An inconsistent run out compensation will cause all measurements to be inaccurate Use blocks or sheets of material such as wood and metal to eliminate gaps and changes in elevation ...

Page 22: ...0 Wheel Aligner Manual Place the rear wheel stopper away from the tire the distance may differ depending on the size of the tire Follow the on screen instructions 1 Level Targets 2 Install Steering Wheel Holder 22 ...

Page 23: ...te The top corner of the screen may show a STOP sign If it appears keep the vehicle still While the STOP sign is shown on the screen any movement may cause inaccurate alignment readings Diagram Standard Measurement Run Out Compensation After first measurement push vehicle backwards 40 degrees software displays STOP to guide the operator 23 ...

Page 24: ...software reads 2nd value Diagram Standard Measurement Run Out Compensation Push vehicle forward to its original position until the progress bar is green Note Placing one of the wheel stoppers at the original position will allow the vehicle to stop very close to the correct position Move wheel stopper if needed 24 ...

Page 25: ...ual Diagram Standard Measurement Run Out Compensation Push vehicle back to original position unlock turn tables and click next to continue Diagram Standard Measurement Run Out Compensation Click next to finish run out compensation 25 ...

Page 26: ... until full run out compensation is completed Option of 10 or 20 degree can be selected in settings Center steering wheel first and then follow the instructions on screen After centering steering wheel the screen will confirm and start caster measurement Diagram Standard Measurement Caster 26 ...

Page 27: ...0 degree depending on settings until screen shows Stop Keep steering wheel still until the 10 or 20 degree with red background changes to OK with a green background Diagram Standard Measurement Caster Turn wheel to the right until the screen shows Stop Follow the same procedure as previously indicated 27 ...

Page 28: ...asurement Caster Diagram Standard Measurement Caster Center steering wheel after taking readings at both sides 5 Rear Axle After caster measurement the rear axle reading opens automatically Follow the instruction and physically center the steering wheel 28 ...

Page 29: ...ar Axle Diagram Standard Measurement Rear Axle Rear axle screen displays rear camber individual toe total toe and thrust angle All meters have manufacturer spec and tolerance displayed in order of minimum acceptable value manufacturer value maximum acceptable value 29 ...

Page 30: ... the reading is out of manufacturer tolerance the wheel diagram beside the meter indicates the direction of the wheel that is out of tolerance Zoom In Double clicking the live reading value can zoom in or use arrow key on the keyboard and click enter to zoom in Illustration Diagram Indicates an illustration diagram is available Raised Mode Raise the vehicle and lock camber value 6 Live caster adju...

Page 31: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Standard measurement Live Caster Live caster display Camber Caster and toe Note Live caster function is an estimated value of caster 7 Front Axle 31 ...

Page 32: ... Measurement Front Axle Front Axle Displays Camber individual toe total toe and setback Toe Toe Adjustment Diagram Toe Enter super toe screen The screen will instruct you to turn the steering wheel straight ahead Level and lock targets Press Page Dn 32 ...

Page 33: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Toe Turn steering wheel to the left adjustment position level the target and follow instruction on the screen Diagram Toe Adjust left toe 33 ...

Page 34: ...m Toe Turn steering whee to the right adjustment position and follow instruction on screen Diagram Toe After the measurement the software will gather required data and compare its data to manufacturer data adjust the value to green or blue 34 ...

Page 35: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Toe Toe Curve VAG Adjustment Diagram Toe Curve 35 ...

Page 36: ... indicates out of range black indicates normal The left column is measurements before adjustment the center is manufacturer specs and the right column is after adjustment Print Prints a report with all readings and customer info Manufacturer Value Enter the manufacturer spec page Compare Compare values with previous measurements 36 ...

Page 37: ...uick Measurement From the main screen click or F3 to enter quick measurement Quick Measurement Select Vehicle Run Out Compensation Front Rear Axle Print 1 Select Vehicle Diagram Quick Measurement Select vehicle manufacturer year and model 37 ...

Page 38: ...gner Manual Diagram Quick Measurement Manufacturer spec 2 Run out compensation After selecting vehicle spec perform run out compensation and follow the on screen instructions Diagram Quick Measurement Run Out Compensation 38 ...

Page 39: ...e Front Rear Axle screen is disabled before performing a complete run out compensation Diagram Quick Measurement Front Real Axle The Front Rear Axle screen displays front and rear camber front and rear toe front and rear total toe and thrust angle 4 Print 39 ...

Page 40: ...k the icon or press F1 to display software versions Click the icon or press F2 to changes aligner settings F1 Language Use PgDn to confirm F2 Demo mode Software displays each screen without connecting cameras In demo mode use Ctrl left arrow key to demo vehicle moving forward and turning steering left or Ctrl right arrow for vehicle moving backward or turning steering right F3 Caster Sweep 10 or 2...

Page 41: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Measurement Mode Choose Four Wheel Alignment Mode and select Spacial Dynamics then confirm Diagram Standard Axis is turned on 41 ...

Page 42: ...ers or inches is selected as the toe unit you must enter the tire diameter before taking measurements F8 Value precision Choose 0 01 0 05 or 0 1 rounding of measurement result F9 ROC Press Ctrl F9 and the item F9 turns blue Diagram Smart LED Board is turned on F11 Lift Height Checking Measurement Mode Spacial Dynamics feature should be enabled Not available in the USA and Canada Click or F4 to use...

Page 43: ...r F9 or F11 to sort customer names by specified filter Press F1 to add a new customer Operators can input new customer data under the new customer screen Press F2 to edit customer information Press F3 to delete selected customer Press PgDn to confirm Press Page Down to exit customer information manager screen Press HOME to go back to main menu screen Click or F5 to set workshop info 43 ...

Page 44: ...IDEAL 60 1500 Wheel Aligner Manual Diagram Workshop Information In this screen you can customize shop info Enter shop name telephone number fax or slogan This info will show on the printed reports 44 ...

Page 45: ...e Front and Rear Axle 50 Individual toe Front Axle 25 Camber Front and Rear Axle 15 Setback 9 Thrust Angle 9 Caster 22 King Pin 22 Wheelbase 1 6 2 1m 63 82 5 Track Width 1 8 4 5m 71 177 5 2 Power Supply Unit Function Specification Power Supply Voltage 110V Frequency 50 60Hz Power Single Phase 45 ...

Page 46: ...ware if available to restore to a previous working point If a reload of the OS is needed contact a local authorized service center Screen shows a black screen in alignment software and does not close 1 Check on screen if the target has color lines or if the target is in the measuring range Adjust the target position if needed 2 If the target does not have color lines but both targets are in range ...

Page 47: ...oftware does not start 1 HASP key not found No software key is found on the computer Software key is plugged in but no red light on it Check that the driver is properly installed If the driver is not installed properly download software key driver from HASP com Contact local authorized service center if needed Camera screen shows white Reconnect USB cable from camera to computer first If this does...

Page 48: ...d a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available from the manufacturer No guarantee is given as to...

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