2
-
Installation & Servicing
GENERAL
CAUTION.
To avoid the possibility of injury during the installation, servicing or cleaning of
this appliance, care should be taken when handling edges of sheet steel components.
Table 1 Performance Data
Boiler
F80
F120
F160
F200
F240
F280
Boiler output
Max
kW
77.3
116
154.6
193.2
231.8
270.5
(non-condensing)
Btu/h
263,750
395,800
545,950
659,250
818,900
923,000
Mean 70ºC
Min
kW
11.6
11.6
11.6
11.6
11.6
11.6
Btu/h
39,600
39,600
39,600
39,600
39,600
39,600
Boiler output
Max
kW
83.9
125.9
167.8
209.8
251.8
293.7
(condensing)
Btu/h
286,300
429,600
572,550
715,850
859,200
1,002,150
Mean 40ºC
Min
kW
13.0
13.0
13.0
13.0
13.0
13.0
Btu/h
44,350
44,350
44,350
44,350
44,350
44,350
Boiler Input
Nett
kW
80
120
160
200
240
280
Max Rate
Btu/h
272,950
409,450
545,950
682,450
818,900
955,400
Gross
kW
88.8
133.2
177.6
222.0
266.4
310.8
Btu/h
303,000
454,500
606,000
757,500
909,000
1,060,500
Boiler Input
Nett
kW
12
12
12
12
12
12
Min Rate
Btu/h
40,950
40,950
40,950
40,950
40,950
40,950
Gross
kW
13.3
13.3
13.3
13.3
13.3
13.3
Btu/h
45,400
45,400
45,400
45,400
45,400
45,400
Maximum Gas Rate
m
3
/h
8.42
12.63
16.83
21.04
25.26
29.46
ft
3
/h
297
446
594
743
892
1040
Approx. flue gas
@ max. rate
m
3
/h
130
196
261
326
392
457
volume (@80ºC) i.e. non-condensing
ft
3
/h
4,590
6,920
9,220
11,510
13,840
16,140
Max. Flue Resistance
Pa
100
100
100
100
100
100
Flue Gas CO
2
@ Max Rate
%
9.0 - 9.2
9.0 - 9.2
9.0 - 9.2
9.0 - 9.2
9.0 - 9.2
9.0 - 9.2
@ Min. Rate
%
8.8 - 9.0
8.8 - 9.0
8.8 - 9.0
8.8 - 9.0
8.8 - 9.0
8.8 - 9.0
NOx with O
2
= 0% mg/kWh
<62
<62
<62
<62
<62
<62
ppm
<35
<35
<35
<35
<35
<35
Part load efficiency
(Gross)
%
97.7
97.7
97.7
97.7
97.7
97.7
Note.
Natural gas consumption is calculated using a calorific value of
37.8MJ/m
3
(1038Btu/ft
3
) gross or 34 MJ/m
3
(910 Btu/ft
3
) nett at
15ºC and 1013.25 mbar.
a
. For l/s divide the gross heat input (kW) by the gross C.V. of
the gas (MJ/m
3
)
b. For ft/h
3
divide the gross heat input (Btu/h) by the gross C.V.
of the gas (Btu/ft
3
).
HEALTH & SAFETY DOCUMENT NO. 635
The electricity at work regulations, 1989. The manufacturer's
notes must NOT be taken, in any way, as overriding statutory
obligations.
IMPORTANT. These appliances are CE certified for safety and
performance. It is, therefore, important that no external control
devices, e.g. flue dampers, economisers etc., are directly
connected to these appliances unless covered by these
Installation and Servicing Instructions or as otherwise
recommended by Caradon Ideal Limited in writing. If in doubt
please enquire.
Any direct connection of a control device not approved by
Caradon Ideal Limited could invalidate the certification and the
normal appliance warranty. It could also infringe the Gas Safety
Regulations and the above regulations.
* Electricity supply and Fuse rating for pumps etc. refer to manufacturer's instructions.
Table 2 General Data
Boiler
F80
F120
F160
F200
F240
F280
Gas supply
2H - G20 - 20 mbar
Gas supply connection
R (in. BSP)
1
1
/
2
1
1
/
2
1
1
/
2
1
1
/
2
1
1
/
2
1
1
/
2
Flow connection
R (in. BSP)
2
2
2
2
2
2
Return connection
R (in. BSP)
2
2
2
2
2
2
Hydraulic Resistance @ 11Cº
mbar
280
350
450
550
720
870
Hydraulic Resistance @ 20Cº
mbar
80
100
130
180
225
275
Max Press (sealed system)
bar (psi)
6 (87)
6 (87)
6 (87)
6 (87)
6 (87)
6 (87)
Maximum Static Head
m (ft)
61 (200)
61 (200)
61 (200)
61 (200)
61 (200)
61 (200)
Boiler Electricity Supply
230V - 50Hz
Boiler Fuse Rating
External: 3A* internal: 1.6AT & 2AF
Power Consumption (boiler only)
W
175
250
325
400
475
550
Air Inlet
m m
150
150
150
150
150
150
Flue Size dia
m m
150
150
150
200
200
200
Condensate drain
m m
40
40
40
40
40
40
Water Content
l (gal)
10.1 (2.2)
14.2 (3.1)
18.3 (4.0)
22.4 (4.9)
26.5 (5.8)
30.6 (6.7)
Boiler dry weight (unpacked)
kg (lb)
153 (337)
182 (401)
223 (492)
261 (575)
301 (664)
345 (761)