Exalt
Burner Head Replacement
3
Fig. 3:
Exalt
199 Burner Assembly
8. Remove the two screws securing the igniter to the
mounting plate. Do not discard the screws or ignit-
er gasket as they will be reused. Remove the igniter
out carefully.
NOTICE
Ensure to not damage the igniter. Contact
IdealUSA
right away if the igniter is damaged in any way.
9. Remove the nuts securing the burning mounting
plate to the rear jacket panel. These screws are for
shipping protection and can be discarded.
10. Remove the burner plate mounting nuts. Do not
discard the nuts as they will be reused.
11. Remove the burner mounting plate straight up
from the heat exchanger body to ensure the insu-
lation is not damaged. Keep the insulation installed
in the heat exchanger.
12. Remove the three screws securing the burner head
to the bottom of the mounting. Discard the screws
and gasket.
3. Installation of the new Burner Head
1. Install the new burner, burner gasket, and screws
onto the burner mounting plate. Ensure the flat
portion of the burner head is towards the igniter
cutout. Tighten the screws to 26.5 to 31 in-lbs of
torque.
NOTICE
If the igniter or sightglass cutout are covered in anyway by
the burner head, remove and reinstall the burner head so
that there is no overlap.
NOTICE
For the reassembly process do not use adhesives on ANY gas-
ket surface.
WARNING
!
Ensure the gasket is in place before reassembly. Fail-
ure to do so can result in death, serious injury or sub-
stantial property damage.
2.
Carefully reinsert the burner assembly into the
heat exchanger body. Align the burner assembly
igniter and sightglass cutout with the combustion
chamber insulation igniter and sightglass cutout.
NOTICE
Ensure to not damage the insulation block or burner
head during re-installation. Contact
IdealUSA
right away
if the igniter is damaged in any way.
3. Reinstall the igniter gasket, igniter, and igniter
screws. Tighten the screws to 26.5 to 31 in-lbs of
torque. Ensure the green grounding cables are
connected.
NOTICE
Ensure to not damage the igniter. Contact
IdealUSA
right away if the igniter is damaged in any way.
4. Hand tighten the Burner Plate Mounting Nuts to
hold the burner assembly in place. Then using a
