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Quick Reference Boiler Piping and Wiring Guide 

HEAT ONLY BOILER 

USING ZONE VALVES 

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CH·1 
CH·2 
OHW 

BOILER PilJMP :SETinlNG 

IFlAME 

CH PIJMP 

O.N 

DHWPU�P 

OFF 


OFF 

ON 

OFF 

Orf 

• 

(ON) 

ON 

•  Pump Setting Changes  Needed With This Configuration 

CH2 

System 

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Therrmstat 

Sensor 

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- - - - - -

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PRORITY 

Z0flE2 

ZOIIEJ 

ZOIIE4 

1234 

1234 

1234 

000000000000000 

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Water 

Supply 

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.

................... 

Malbu; 

XI 

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(S) 

(S) 

- -

(S) 

-

Po;,..,er 

120VAC 

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ffitii• 

WATER 

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See appendix for listing of additional components. 

13 

Summary of Contents for EXALT COMBI

Page 1: ...1 Quick Reference Boiler Piping and Wiring Guide EXALT COMBI AND SOLO...

Page 2: ...Certified 50 PSI Maximum working pressure VENTING 2 Vent Exalt 110 155 up to 28 3 Vent all models up to 100 3 in 1 Universal vent adapter directly accepts PVC Polypropylene and Stainless Steel COMBI F...

Page 3: ...Quick Reference Boiler Piping and Wiring Guide COMBI BOILERS COMBI USING A LOW LOSS HEADER COMBI USING CLOSELY SPACED TEES See appendix for listing of additional components 3...

Page 4: ...M ON ON OFF CH 2 ON ON OFF DtilW OfF Oti ON No Pump Setting C hanges Needed WithThis Configuration CH2 System Thermostat Sensor 6 5 4 3 X5 f f S S S S Modulation Signal 2 1 f S S CH1 Outdoor Thermost...

Page 5: ...tit 1 ON ON OFF CH 2 ON ON OFF Dti W Off On ON No Pump Setting Changes Needed With This Configuration CH2 System Modulation CH1 Outdoor DHW Modbus Thermostat Sensor 6 5 4 3 X5 0 0 0 0 Signal 2 1 0 0 T...

Page 6: ...PUMPS BOIUE PUMP SETTIN G HeatC II FLAME CH PUMP CH 1 QN ON CH 2 QN ON IOHW ofF On No Pump Setting Changes Needed With This Configuration I I I I r I I I I IDKWPUMP OFF OFF ON OJ cbor Sensor DHW Sens...

Page 7: ...ON 0 DHW Off On No Pump Setting Changes Needed With This Configuration ___I I I I I I 0 000 00 L 7 I I I I I I I I Quick Reference Boiler Piping and Wiring Guide DlfWPUIM_P OFF OFF ON OJtcbor Sensor...

Page 8: ...CH 2 ON OFF ON IJHW OFF On Pump Setting Change s Needed With This Configuration CH2 Thermo sta 6 5 Syslem Modulati Sensor Signal 4 3 2 1 CH1 Outdoor Thermosta Sensor 4 3 2 1 DHW Sensor o Pquasta 2 1...

Page 9: ...In U i411 1 UP illr IIII C 1111713 Oll IIU l H 1 IC IIQU M lilt __ i1 11Ci 1WI LD u1 711re iXilH UI _ n w c 1 1 IIQ _ IS f Ulll M I 111 L e OM R 1 IYT 11 liGN I n l ll tUtoe r IIQlll 11 is lUGl d 1 n...

Page 10: ...OFF C HPIUMP ON ON OFF DHWPUMP 0 FIF OFIF ONI No Pump Setting Changes Needed With This Configuration CH2 System Thermostat Sensor 6 5 4 3 X5 f c n S S S S Modulation Signal 2 1 n c S S CH1 Outdoor Th...

Page 11: ...flF CI H ON ONI OFF DHW OFF OF F ON No Pump Setting Changes Needed With This Configuration CH2 System Thermostat Sensor 6 5 4 3 0 0 0 0 Modulation Signal 2 1 l 0 0 CH1 Outdoor Thermostat Sensor 4 3 2...

Page 12: ...N OHW OFF OFF ON Pump Setting Changes Needed With This Configuration DHWPUMP OFF OFF ON MaluBIDn Themnstat CH2 I 6 5 00 m 1 4 3 00 ma J Sgrel 2 00 f El Q Q I I I I T l PRK lRITY ltfl lT Z0flE4 120VAC...

Page 13: ...Orf ON ON Pump Setting Changes Needed With This Configuration CH2 System I Therrmstat Sensor or 6 5 4 3 2 1 1 j f 1 I r 1 I I r 1 I I I I PRORITY Z0flE2 ZOIIEJ ZOIIE4 1234 1234 1234 000000000000000 I...

Page 14: ...ll CH 1 CH 2 OHW SOIL ER PUMP Sl liTl G fl tME 0 0 OFF CH Pl IMP ON 01 1 OFF OHWPUMP OfF OfF ON No Pump Setting Changes Needed With This Configuration E Q Q I I I I _I_ T J PRORITY IWUT zm 1 4 12ovN N...

Page 15: ...IMP OI IWPUMP CH 1 0 0 OfF Ctl 2 ON ON OFF OI IW OFF Orf ON ON Pump Setting Changes Needed With This Configuration R l JJ NS gleWireFmmK To LTermrlalOnlheFi imeOJtp JI Rerrnve pe From ONLY For DHW Pri...

Page 16: ...CH PUMP 0 ON ON OFF OFF 01 OFF ON DHWPU P OFF OFF ON Pump Setting Changes NeededWith This Configuration SRSOl4 OtEZOtE WITCHNG FE LAY Power 120VAC Water Supply High Temp Dl 2 I I CH2 S stem MaluB rm...

Page 17: ...DHWPUMP OFF OFF ON No Pump Setting Changes Needed With This Configuration CH2 System Ma lulatl n Themnstat Sensor Signal 0 0 0 0 0 0 i I uuQQQQ I I I I I I I N H 00 r r r SR 506 4 0 Quick Reference B...

Page 18: ...ng Changes Needed With This Configuration Pump Settings Need To Be Changed On All Boilers Note Communication CableNeeded For Each Follower Boiler DHWPUMP Off Off 00 R W ZONE PRIORITY F PRIORITY INPUT...

Page 19: ...L_ _e L Main Control I Board L System Sensor COMMUNICATION CABL PART GACAB0l Relay Outdocr DHW End Switch Sensor Sensor COMMUNICATION CABL PART GACAB0l Back of Display Panel B 2 I I I I i I I I i Back...

Page 20: ...allant 399 72 500 399 000 NA 786164 Based on a 70 Degree Rise and all boilers ship with a LP conversion ki Maximum Vent Length Beiler Modets 2 PVC CPVC PP 3 PVC CPVC 1PP 1 10 28 1 55 1199 NA Equivalen...

Page 21: ...Integrated boiler connections Plugged FIP ports PATENTED TECHNOLOGY Quicker consistent quality installation Fewer leak paths Allows for easy cleaning or flushing of system Allows for one person diagn...

Page 22: ...Sweat BoilerTrim Kits PROPPBTK 1DLXS S80960 1 Deluxe Sweat BoilerTrim Kit PROPPBTK 114DLXS S80961 1 1 4 Deluxe Sweat BoilerTrim Kit PurePro Deluxe IPS BoilerTrim Kits PROPPBTK 1DLX 31648S 1 Deluxe IPS...

Page 23: ...appliance manufacturer for condensate As a guideline 500 000 BTU hr at 93 efficiency will produce approximately 1 9 Gal hr 4 1041 e Specifications The condensate neutralization tank with pump shall b...

Page 24: ...3 576 5 2 1 Exalt Solo 110 155 199 Exalt Combi 155 199 25...

Page 25: ...replacement parts to ensure warranty coverage and to avoid improper operation or damage to appliance Contact Ideal at 800 411 9999 or www idealusa com for a list of distribu tors near you WARNING Ite...

Page 26: ...g Bracket with Hardware 5 EXJKT06 Right Side Jacket Panel 6 EXARKIT91 User Interface Mounting Bracket EXALT Combi Jacket Components 1 3 2 5 4 6 Item Part Description 1 EXJKT04 Front Jacket Panel 2 EXA...

Page 27: ...ensor 6 EXARKIT85 Condensate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT57 Flue Temperature Sensor EXALT Solo 110 Internal Components 4 4 5 6 6 5 7 8 1 3 3 2 Item Part Description 1 EXARKIT40 Vent...

Page 28: ...IT40 Vent Outlet Combustion Air Inlet Adapter 2 EXARKIT02 Heat Exchanger Body 3 EXARKIT56 CH Supply Temperature Sensor 4 EXARKIT59 Low Water Cut Off 5 EXARKIT56 CH Return Temperature Sensor 6 EXARKIT8...

Page 29: ...nsate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT21 Circulator 9 EXARKIT57 Flue Temperature Sensor EXALT Combi 155 Internal Components 7 4 5 8 6 1 3 2 9 7 Item Part Description 1 EXARKIT40 Vent Out...

Page 30: ...ensor 6 EXARKIT85 Condensate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT57 Flue Temperature Sensor EXALT Solo 199 Internal Components 1 2 3 4 5 7 6 6 8 Item Part Description 1 EXARKIT40 Vent Outlet...

Page 31: ...nsate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT21 Circulator 9 EXARKIT57 Flue Temperature Sensor EXALT Combi 199 Internal Components 1 7 2 3 4 5 8 6 9 Item Part Description 1 EXARKIT40 Vent Outle...

Page 32: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Solo 110 Burner Components 1 3 10 11 12 8 9 2 7 13 5 4 6 Item Part Description 1 EXARKIT04 B...

Page 33: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Solo Combi 155 Burner Components 1 8 3 11 12 13 2 5 10 4 7 6 9 6 Item Part Description 1 EXA...

Page 34: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Combi 199 Burner Components 7 5 3 6 4 2 9 13 11 12 10 8 1 Item Part Description 1 EXARKIT05...

Page 35: ...ontrol Module 2 EXARKIT86 Control Box Hinges 3 EXARKIT53 Display Module 4 EXARKIT55 Control Enclosure EXALT Control Display Enclosures 1 2 3 4 Item Part Description 1 EXARKIT52 Control Module 2 EXARKI...

Page 36: ...ARKIT66 DHW Inlet Fitting 8 EXARKIT67 CH Return Fitting 9 EXARKIT56 Domestic Water Temperature Sensor EXALT Combi Hydro block 1 3 6 2 5 8 7 4 9 Item Part Description 1 EXARKIT60 Hydroblock 2 EXARKIT61...

Page 37: ...Selection Expertise Solutions We ve Got It IDWB0l PDF 4 21 IDWB0l PDF 4 21 2021 41 Exalt Quick Reference Piping and Wiring Guide...

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