IDEAL 5560 Operating Instructions Manual Download Page 7 | Manualshive

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IDEAL 5560 Operating Instructions Manual Download Page 7

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T

09.50

T

09.50

The machine is designed for cutting stacks of

paper to a specified size.

This machine is constructed for "one-man

operation" only!

Warning!

Clips or similar damage the

cutting blade.

Disconnect from the mains before starting any

service work or before removing the panels!

Replacement of blade and cutting stick may

be performed only when the main switch is

switched off!

•

Safety precautions

•

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Summary of Contents for 5560

Page 1: ...IDEAL 5560 GB Operating Instructions Guillotines www WhitakerBrothers com ...

Page 2: ...atørmanualen må alltid være tilgjengelig PL Proszę uważnie przeczytać instrukcję obsługi przed uruchomieniem urządzenia i stosować się do przepisów bezpieczeństwa Instrukcje obsługi muszą być zawsze dostępne RUS Ïîæàëóéñòà ïðî èòàéòå èíñòðóêöèþ ïî ýêñïëóàòàöèè ïåðåä óñòàíîâêîé àïïàðàòà ñîáëþäàéòå òåõíèêó áåçîïàñíîñòè Èíñòðóêöèÿ ïî ýêñïëóàòàöèè äîëæíà íàõîäèòüñÿ â äîñòóïíîì äëÿ ïîëüçîâàòåëÿ ìåñòå H...

Page 3: ...ÑÇÓÇ ÁÐÏ ÐÁÉÄÉÁ SLO Otroci ne smejo uporabljati naprave SK So strojom nesmú pracovat deti EST Lapsed ei tohi masinat kasutada CHI UAE D Nicht unter das Messer fassen GB Do not reach beneath the blade F Ne pas passer les mains sous la lame NL Niet met de handen onder het mes komen I Non toccare la lama nella parte inferiore E No tocar debajo de la cuchilla S Sträck inte in handen under kniven FIN Ä...

Page 4: ...la sin protección vérase pág 26 y 28 Advertencia Peligro de hacerse daño S Lämna aldrig maskinen obemannad Ta inte ur eller transportera kniven utan skydd se sid 26 och 28 Skaderisk FIN Käsittele terää aina varoen Älä siirrä tai kuljeta terää ilman suojaa katso sivu 26 ja 28 Loukkaantumisen vaara N La aldri kniven ligge ubeskyttet Ta aldri ut kniven eller transporter den uten beskyttelse Se side 2...

Page 5: ... Ver pág 26 e 28 Perigo Risco de dano GR ÌÇÍ ÁÖÇÍÅÔÅ ÔÇÍ ËÅÐÉÄÁ ÁÍÅÐÉÔÇÑÇÔÇ ÌÇÍ ÁËËÁÆÅÔÅ ÌÅÔÁÖÅÑÅÔÅ ÔÇÍ ËÅÐÉÄÁ ÙÑÉÓ ÐÑÏÖÕËÁÎÇ Äåßôå ó åôéêÜ óôéò óåëßäåò 26 28 ÐÑÏÓÏ Ç ÊÉÍÄÕÍÏÓ ÔÑÁÕÌÁÔÉÓÌÏÕ SLO Nikoli ne puščajte rezila nazaščitenega Nikoli ne prenašajte rezilo brez zaščite glej stran 26 in 28 Pozor Nevarnost poškodbe SK Nenechávajte nôž nechránený nezabezpecený Nevyberajte alebo netransportujte nô...

Page 6: ...ciąć twardych materiałów lub materiałów które mogą ulec odpryśnięciu RUS Äàííûé ðåçàê íå ïðåäíàçíà åí äëÿ ðåçêè òâåðäûõ ìàòåðèàëîâ èëè ìàòåðèàëîâ êîòîðûå ìîãóò ðàñùåïëÿòüñÿ H Ne vágjon kemény vagy olyan anyagot amely repedhet TR Sert veya parçalanabilecek malzemeleri kesmeyiniz DK Der må ikke skæres i hårde materialer eller i materialer der kan splintre CZ Neřežte tvrdý materiál při kterém mohou u...

Page 7: ...ine is constructed for one man operation only Warning Clips or similar damage the cutting blade Disconnect from the mains before starting any service work or before removing the panels Replacement of blade and cutting stick may be performed only when the main switch is switched off Safety precautions ...

Page 8: ...Voltage 230 V 120 V 1 phase Frequency 50 Hz 60 Hz All components which could endanger the operator are covered by a guard B Do not operate the machine without the following safety devices Safety beam guard A Panels tightly screwed B The cutting action which is dangerous to the operator is protected by a two handed control system B and safety beam guard A ...

Page 9: ... 9 T 09 50 Safety precautions When not in use for a longer period switch off Main switch to 0 Danger Blade must always be covered by the pressing bar Clamping Blade OK OK ...

Page 10: ... operation Side tables A left and right are available as an option Assembly instructions are included Plug into socket The machine is mobile on castors Align the machine as followes Align machine with water level and adjust accordingliy 4 x screws size 19 A Reference area machine table B ...

Page 11: ...rstood Please check the safety devices are functioning and complete before use All covers have to be mounted A The release for cutting is allowed only if the two hand safety device is operated at the same time C The machine stops immediately if anyone reaches into the cutting area B We recommend you keep a record of your test results ...

Page 12: ... locking facility B must be pulled out Press S button C Machine will automatically go to the start position The machine is now ready for use The measurement is set either with the handwheel A or by programming B the cutting measurements Measurement is shown on the display in inches or cm B ...

Page 13: ...The clamp B can be used as cutting line indicator for cutting Pre clamping can be performed using the foot pedal C Only use the optical cutting line indicator and mechanical cutting line indicator when no exact cut is required Position the paper on the backgauge A and side lays left or right B To move paper stacks please use the paper knock up block C provided Run backgauge to the front for turnin...

Page 14: ...l To dismantle Remove the clamp plate A by turning the screwdriver found in tool box in the space between the clamp and clamp plate The remaining cut is 3 2 cm To mount The clamp plate A is inserted to the top into the clamp B The remaining cut is 6 cm Air table It is easier to position large stacks of paper when the airtable A is switched on ...

Page 15: ...ith setting wheel A If a cutting process has been activated the oil pressure can be seen on the oil pressure indicator B The clamp moves automatically when cutting is activated The paper can be pressed in advance with the foot pedal A Cutting is activated by pressing both buttons B on the front table ...

Page 16: ...ut can only be activated when the specified size is approached Release the photo electric beam guard A Press both actuators of the safety two handed control system B simultaneously and keep them pressed until the paper is completely cut Cutting stop or interruption Release both actuators of the two hand control A Operation ...

Page 17: ...Touchtone ON OFF Language Press START M backgauge I moves to the rear and searches for the reference position wait until a measurement is shown in the display D IDEAL 5560 57 cm 22 44 inches The DIN measurements in cm A3 A4 A5 A6 and in inch LD LG LT hLT are recallable with the respective buttons Warning Before storing or cutting a measurement please check if the correct measurement scale cm or in...

Page 18: ...ng dimension is entered this can be corrected by pressing the Y button Press STARTP dimension is approached Measurement is shown in green Insert paper and move by means of the stacking angle Qto the backgaugeIand side lay on the leftJ Release the cut Cut according to markings Press MANUAL Adjust the backgauge with the hand wheel G to the back Insert paper and move by means of the stacking angle Q ...

Page 19: ...art dimension on the display O Advance to the measurement with the START P Push the paper to the backgauge I Press multiple cut T Multiple cut sign appears top left together with the value 00 00 S Enter multiple cut measurement appears in red letters Press START the backgauge advances by the multiple cut size This is repeated everytime a cut is activated Exiting program mode Press multiple cut T y...

Page 20: ... Press PRG EDIT Load program no appears Enter program number 01 99 with Top number Uon display program number If measurement is shown on the display the program is reserved select another program Program step 01 Step 00 00 Vappears Second figure on display V program step Enter dimension or move the backgauge to the desired measurement with the hand wheel G Store the measurement next program step a...

Page 21: ...g the PRG RUN mode the original data is stored again Delete a step Press PRG EDIT Enter program number confirm with Enter Select program step with the arrow keys b and j Scroll with STEP until Delete step no appears Press 2 x Enter Insert a step Press PRG EDIT Select a program confirm with Enter Scroll with STEP until Insert step no appears Enter insert position e g 02 Confirm with Enter Enter a m...

Page 22: ...easurement and before activating the enter button press EJECT Y Example of a program eject function Press PRG EDIT Enter program number e g 08 Press Enter 1 Enter program Step e g 30 cm Press Enter 2 Enter program Step e g 40 cm Press EJECT and with Enter store the dimension How the example works Press PRG RUN Enter program number 08 Press Enter Press START Measurement is approached Insert paper R...

Page 23: ...3 33 The blade cannot be ground if the blade height is less than 8 2 cm 3 23 inches A new blade must be used The blade may only be ground by a qualified supplier or from the manufacturer Krug Priester D 72336 Balingen Danger Risk of injury The blade is extremely sharp Do not extract or transport the blade without protection Changing the blade may only be performed by trained staff ...

Page 24: ...et mains switch A to position I Set clamping oil pressure B to min 50 bar Press in blade locking key C Activate cutting blade remains in lowest position Set mains switch to position 0 Remove the left screw D using the extension Pull out blade locking key blade moves to the top ...

Page 25: ... 25 T 09 50 T 09 50 A T 09 50 B Blade and cutting stick replacement Remove both outer screws Tighten screws B Mount blade changing tool A ...

Page 26: ...de and cutting stick replacement Remove remaining two screws A Simultaneously slightly loosen both screws B and remove blade with blade changing tool Weight of blade approx 5 kg Place the blade into the blade carrier and screw it into place ...

Page 27: ... Loosen screws A SW4 Remove cutting stick B Turn the cutting stick the non used side must be near to the blade Slightly tighten screws A Turn screw C as far as possible to the right Otherwise the first cut will be too deep Danger Risk of injury Cutting test after replacing the cutting stick not the blade Insert the paper and release the cut If the last sheet of paper is not cut along the entire le...

Page 28: ...on Mount the blade with the blade changing tool A Take the exchange blade carefully out of the blade box and screw it to the blade changing tool D Check if when using the upper threads B the blade E is protected The blade is not protected Use the lower thread C for fixing The screws A may not exceed at the rear side of the blade Danger Blade E must be protected ...

Page 29: ... 29 T 09 50 T 09 50 T 09 50 Blade and cutting stick replacement Screw in middle screws and tighten Remove the blade changing tool Slightly screw in outer screws ...

Page 30: ... 1 2 T 09 50 Blade and cutting stick replacement Press in blade locking key Set main switch to position I Screw in slightly the left screw Activate cutting blade remains in the lowest position Set main switch to position 0 ...

Page 31: ...cement Loosen slightly screws A so that the blade slides onto the cutting stick Push in the first screw on the left side and tighten Push the blade and screw B as far as possible to the left or right and then centralize them The blade must rest on the cutting stick ...

Page 32: ...0 T 09 50 2 3 4 T 09 50 5 Blade and cutting stick replacement Tighten the remaining 3 screws beginning from the left Tighten the screw which is visible at the right Pull out blade locking key blade moves to the top ...

Page 33: ...aper cutting test If the last sheet or several sheets are not completely cut gradually turn the knob for blade depth adjustment A 1 6 turn to the left until the paper is cut along the entire length Do not set too low as blade will soon become blunt Danger Blade must always be covered by the pressing bar ...

Page 34: ...the lubrication diagram after 1000 operating hours or once a year If the machine is subject to excessive load then twice a year The hydraulic oil must be changed every 2000 operating hours or every 2 years Type of oil Aral Vitam DE 46 to DIN 51562 Volume approximately 7 litres A Drain screw B Oil stick Check that the hydraulic pump and screws are not leaking If necessary tighten the retaining nut ...

Page 35: ... guidance 11 12 Clamp guidance Type of grease Roller bearing grease all types Oil hinges of the foot clamping device at the front area of the machine room Type of oil SAE10 to SAE50 all types Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated The manufacturer recommends a safety check is made every 5 years by an authorised servi...

Page 36: ...lfuntions Is the machine plugged in Main switch to position I A Blade locking facility B must be pulled out Push in the fuses in the back of the machine F1 F2 F3 Check the units fuse and the on site circuit breaker Machine does not function ...

Page 37: ... Oil pressure set too low Increase oil pressure at rotary control A Hydraulic oil shortage Check hydraulic oil level B if necessary top up Information Clamp bar is active please release clamp Operate the foot pedal clamping again ...

Page 38: ...es not cut through the last sheet Reset the cutting depth A or turn replace the cutting stick B See page 29 Blade and cutting stick replacement A reduction in the cutting quality indicates that the blade must be sharpened or a blade change is necessary ...

Page 39: ...e LED A must iluminate orange and LED B green Display C is permanently on orange when the sender and or receiver require cleaning Clean the glass D from the sender and receiver None of the above mentioned methods helped to solve the problem Contact Service Team under www ideal de Service service krug priester com ...

Page 40: ...ssories Recommended accessories Blade Nr 3 244 4 015 Cutting stick 6 pieces Nr 4 244 1 209 Blade changing tool 1 Nr 1206 016 Paper knock up block 1 Nr 9000 521 1 Included in delivery Side tables left and right Nr 9000 535 ...

Page 41: ...ide tables 305 kg Capacity of hydraulic oil 7 l Aral Vitam DE 46 to DIN 51562 Used oil must be disposed of at the authorised place Ambient operating temperature 10 C 60 C Air humidity not condensating 15 95 The exact technical specifications can be found on the technical specifications sticker A on the machine To claim under guarantee the machine must still carry its original identification label ...

Page 42: ...This machine is approved by independent safety laboratories and is in compliance with the EC regulations 2006 42 EG and 2004 108 EG Sound level information Sound measurement to EN 13023 72 5 db A Subject to alteration without notice ...

Page 43: ... 43 Krug Priester has a certified quality management system according to DIN EN ISO 9001 2008 and a certified environmental management system according to DIN ISO 14001 2009 Technical data ...

Page 44: ...nes 2004 108 EG EMV Richtline EMV Electromagnetic compatibility directive EMV directives compatibilité électromagnétique Angewendete harmonisierte Normen insbesondere Applied harmonised standards in particular Normes harmonisées utilisées notamment EN 60204 1 EN 1010 1 EN 1010 3 EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 3 3 EN ISO 12100 EN 61496 1 EN 61496 2 EN ISO 13857 EN ISO 11204 EN 13023 EN...

Page 45: ... 45 Remarks ...

Page 46: ... 46 IDEAL 5560 Remarks ...

Page 47: ... 47 Remarks ...

Page 48: ...IDEAL Made in Germany Printed in Germany IDEAL 01 2014 Document Shredders Trimmers and Guillotines IDEAL 72336 Balingen Germany www ideal de ...

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