background image

440 01 6201 00B

61

Specifications subject to change without notice.

Table 21 – Gas Rate (CU ft./hr)

SEC.

FOR

1

REV.

SIZE OF TEST DIAL

SEC.

FOR

1

REV.

SIZE OF TEST DIAL

1

Cu

Ft.

2

Cu

Ft.

5

Cu

Ft.

1

Cu

Ft.

2

Cu

Ft.

5

Cu

Ft.

10

360

720

1800

50

72

144

360

11

327

655

1636

51

71

141

355

12

300

600

1500

52

69

138

346

13

277

555

1385

53

68

136

340

14

257

514

1286

54

67

133

333

15

240

480

1200

55

65

131

327

16

225

450

1125

56

64

129

321

17

212

424

1059

57

63

126

316

18

200

400

1000

58

62

124

310

19

189

379

947

59

61

122

305

20

180

360

900

60

60

120

300

21

171

343

857

62

58

116

290

22

164

327

818

64

56

112

281

23

157

313

783

66

54

109

273

24

150

300

750

68

53

106

265

25

144

288

720

70

51

103

257

26

138

277

692

72

50

100

250

27

133

267

667

74

48

97

243

28

129

257

643

76

47

95

237

29

124

248

621

78

46

92

231

30

120

240

600

80

45

90

225

31

116

232

581

82

44

88

220

32

113

225

563

84

43

86

214

33

109

218

545

86

42

84

209

34

106

212

529

88

41

82

205

35

103

206

514

90

40

80

200

36

100

200

500

92

39

78

196

37

97

195

486

94

38

76

192

38

95

189

474

96

38

75

188

39

92

185

462

98

37

74

184

40

90

180

450

100

36

72

180

41

88

176

439

102

35

71

178

42

86

172

429

104

35

69

173

43

84

167

419

106

34

68

170

44

82

164

409

108

33

67

167

45

80

160

400

110

33

65

164

46

78

157

391

112

32

64

161

47

76

153

383

116

31

62

155

48

75

150

375

120

30

60

150

49

73

147

367

SERVICE AND MAINTENANCE

PROCEDURES

Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be

performed by trained service personnel. A qualified service person

should inspect the furnace once a year.

FIRE, INJURY OR DEATH HAZARD

Failure to follow this warning could result in personal

injury, death and/or property damage.
The ability to properly perform maintenance on this

equipment requires certain knowledge, mechanical skills,

tools, and equipment. If you do not possess these, do not

attempt to perform any service and maintenance on this

equipment other than those procedures recommended in the

Owner’s Manual.

!

WARNING

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental

pollution.
Remove and recycle all components or materials (i.e. oil,

refrigerant, control board, etc.) before unit final disposal.

CAUTION

!

ELECTRICAL OPERATION HAZARD

Failure to follow this caution may result in improper

furnace operation or failure of furnace.
Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerous

operation.

CAUTION

!

ELECTRICAL SHOCK, FIRE OR EXPLOSION

HAZARD

Failure to follow this warning could result in personal

injury or death, or property damage.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position and

install a lockout tag.

There may be more than one

disconnect switch. Lock out and tag switch with a suitable

warning label. Verify proper operation after servicing.

Always reinstall access doors after completing service and

maintenance.

!

WARNING

General

These instructions are written as if the furnace is installed in an

upflow application. An upflow furnace application is where the
blower is located below the combustion and controls section of the

furnace, and conditioned air is discharged upward. Since this
furnace can be installed in any of the 4 positions shown in Fig. 2,

you must revise your orientation to component location

accordingly.

Electrical Controls and Wiring

Each pressure switch is labeled with the reference location (noted

as “COLLECTOR BOX--LPS” or “HOUSING--HPS” on the
switch). The nominal break point of each switch is shown on the

label below the reference location in inches of water column,

“W.C.” The maximum and minimum break point of the switch is
+/-- 0.05 inches of water column from the nominal break point of

the switch. The maximum make point of the switch is 0.10 inches
of water above the maximum break point of the switch.

Example

: Nominal break point on pressure switch is 0.68--in.

W.C. The minimum break point of the switch is 0.63--in. W.C.
The maximum break point of the switch is 0.73--in. W.C. The

maximum make point of the switch is 0.83--in. W.C.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
There may be more than one electrical supply to the furnace.

Check accessories and cooling unit for additional electrical

supplies that must be shut off during furnace servicing. Lock

out and tag switch with a suitable warning label.

!

WARNING

Summary of Contents for R92ESN

Page 1: ...g Portions of the text and tables are reprinted from current edition of NFPA 54 ANSI Z223 1 with permission of National Fire Protection Association Quincy MA 02269 and American Gas Association Washing...

Page 2: ...grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS...

Page 3: ...12 17 1 2 445 15 7 8 403 16 406 8 3 4 222 122 5 55 6 0601412 14 3 16 361 12 1 2 319 12 9 16 322 7 1 8 181 122 0 55 3 0601714 17 1 2 445 15 7 8 403 16 406 8 3 4 222 132 0 59 9 0801716 17 1 2 445 15 7 8...

Page 4: ...e on tags and on labels attached to or shipped with furnace and other safety precautions that may apply These instructions cover minimum requirements and conform to existing national standards and saf...

Page 5: ...n be converted in the field for use with propane gas when a factory supplied conversion kit is used Refer to the furnace rating plate for conversion kit information These furnaces are not approved for...

Page 6: ...400 N Capitol N W Washington DC 20001 FIRE INJURY OR DEATH HAZARD Failure to follow this warning could result in personal injury death and or property damage When the furnace is installed in a residen...

Page 7: ...th minimum fire protection clearances shown in Table 1 or on the furnace clearance to combustible construction label PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Improper use or installation of this...

Page 8: ...cate with the outdoor to provide sufficient air for combustion The combustion air pipe cannot be terminated in attics or crawlspaces that use ventilation fans designed to operate during the heating se...

Page 9: ...000 divided by 3 000 33 3 Sq In for each Single Duct or Opening 80 000 30 000 110 000 divided by 2 000 55 0 Sq In for each two Horizontal Ducts Table 4 Minimum Space Volumes for 100 Combustion Ventil...

Page 10: ...equired volume for the space Table 4 Minimum Space Volumes were determined by using the following equations from the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 9 3 2 2 1 For oth...

Page 11: ...sate Drain section for information how to install the condensate drain A11307 Fig 8 Upflow Trap Configuration Appearance may vary Condensate Trap Downflow Orientation When the furnace is installed in...

Page 12: ...begin the trap conversion S Refer to Condensate Drain section for information how to install the condensate drain Condensate Trap Horizontal Orientation When the furnace is installed in the horizonta...

Page 13: ...Allowed The field supplied accessory horizontal drain trap grommet is ONLY REQUIRED FOR DIRECT VENT APPLICATIONS It it NOT required for applications using single pipe or ventilated combustion air ven...

Page 14: ...ensate trap is inside the furnace casing The condensate drain must be routed from the trap through the furnace casing The condensate drain can be routed through the left or right side of the casing Th...

Page 15: ...o temporarily rest on the blower shelf upflow or burner box downflow NOTE When the inducer housing has been removed to ease installation in upflow applications this step is not needed 7 After insertin...

Page 16: ...N coil is used with a 060 14 furnace the N coil must either be raised using a transition piece at least 3 in 76 mm high or if a transition piece is not used the refrigerant lines of the N coil must p...

Page 17: ...e panel installed in bottom return air opening This panel MUST be in place when only side return air is used Where required by code seal bottom closure to furnace with tape mastic or other durable sea...

Page 18: ...ver connect return air ducts to the back of the furnace WARNING MINOR PROPERTY HAZARD Failure to follow this caution may result in minor property damage Local codes may require a drain pan under entir...

Page 19: ...8 600 Downflow Applications on Combustible Flooring with coil assembly coil or coil box Subbase not required 19 483 19 483 20 508 20 508 24 1 2 622 Upflow Applications on Combustible or Noncombustibl...

Page 20: ...3 34 0 21 52 0 32 81 1200 566 0 08 20 0 17 43 0 27 68 16x 25 Filter Factory Accy Washable Representative After Market Filter Media Fiberglass Pleated CFM L s 1 in 2 5 cm 1 in 2 5 cm 2 in 5 cm 1 in 2 5...

Page 21: ...OTTOM RETURN 14 3 16 360 16 x 25 x 3 4 406 x 635 x 19 14 x 25 x 3 4 356 x 635 x 19 Washable 17 1 2 445 16 x 25 x 3 4 406 x 635 x 19 16 x 25 x 3 4 406 x 635 x 19 Washable 21 533 16 x 25 x 3 4 406 x 635...

Page 22: ...g Fig 26 Working Platform for Attic Installation 2 IN 51 mm COMBUSTION AIR PIPE SEE VENTING SECTION Install 12 x 22 204 x 559 mm sheet metal in front of and above the burner compartment area The sheet...

Page 23: ...oll out shield AIR DUCTS Many states provinces and localities are considering or have implemented standards and or restrictions on duct sizing practices ductwork leakage and or ductwork thermal airflo...

Page 24: ...650 1595 1545 Yellow Alt Cooling or alt Heating 1650 1590 1535 1475 1425 1370 1315 1260 1205 1145 Blue Heating or alt Cooling 1495 1430 1365 1310 1260 1200 1145 1085 1030 970 Orange Alt Cooling or alt...

Page 25: ...29 Gas Entry 1 1 2 inch for Gas 7 8 inch for 115 VAC Electric A170125 Fig 30 Alternate Gas and Electric Entry NOTE Top plate may be field drilled for alternate gas and 115 VAC electric entry Refer to...

Page 26: ...prevent air leakage Remove the knockout install the grommet in the knockout then insert the gas pipe The grommet is included in the loose parts bag See Fig 29 ELECTRICAL CONNECTIONS ELECTRICAL SHOCK F...

Page 27: ...load amps Time delay type is recommended Length shown is as measured one way along wire path between furnace and service panel for maximum 2 percent voltage drop ELECTRICAL SHOCK AND FIRE HAZARD Fail...

Page 28: ...ctions must be located inside the external electrical box Do not leave splice connections unprotected inside the furnace The J Box cover mounting bracket and screws are shipped in the loose parts bag...

Page 29: ...wer leads as shown in Fig 32 7 Attach furnace J Box cover to mounting bracket with screws supplied in loose parts bag Do not pinch wires be tween cover and bracket See Fig 34 BX Cable Installation in...

Page 30: ...0 01 6201 00B Specifications subject to change without notice A190023 Fig 36 Example of Single Stage Furnace Control A11157 Fig 37 Field supplied Isolation Relay for Humidifiers with Internal Power Su...

Page 31: ...nting system manufacturer s installation instructions for the polypropylene venting system installation NOTE When using polypropylene venting systems all venting materials used including the vent term...

Page 32: ...standard Canadien CAN CSA B149 est directement reli l installation conforme aux instructions ci haut mentionn es Le standard Canadien recommande l inspection par un personel qualifi et ce une fois pa...

Page 33: ...ve moisture entering the combustion air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When...

Page 34: ...Table 12 Vent Termination Kit for Direct Vent 2 pipe Systems Vent and Combustion Air Pipe Diameters Approved Two Pipe Termination Fittings Allowable Concentric Vent Kit 1 1 2 in 38 mm 2 in 51 mm 2 1...

Page 35: ...ield supplied brackets or supports fastened to the structure NOTICE When determining appropriate location for termination consider the following guidelines 1 Comply with all clearance requirements sta...

Page 36: ...in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation See Notes 3 8 M Clearance to each side of...

Page 37: ...under a veranda porch deck or balcony 12 in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation S...

Page 38: ...305 mm Vertical clearance to a soffitt located above the vent termination within a horizontal distance of 2 ft 61 cm from the centerline of the vent termination 6 ft 2 M Clearance to a ventilation ex...

Page 39: ...stance to the property line of the adjacent lot no type of vent termination is permitted for appliances with inputs greater than 35 000 btuh There are no additional restrictions on unobstructed distan...

Page 40: ...on air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When sizing venting systems the equiva...

Page 41: ...nnections The tee may also be connected to the intake air pipe on the side of the casing See Fig 50 In any configuration it will be necessary to add the equivalent length of the tee 15 feet 5 M to the...

Page 42: ...t Length MEVL shown for that application for that specific furnace input size Compare the Total Equivalent Vent Length TEVL to the MEVL 8 If the Total Equivalent Vent Length is shorter than the Maximu...

Page 43: ...tlet Restrictor disk P N 337683 401 1 25 in 32 mm Dia shipped in the loose parts bag or available through Replacement Components required under 10 ft 3 M TEVL in all orientations Required for installa...

Page 44: ...warm hu mid spaces 6 Install the insulation per the insulation manufacturer s in stallation instructions NOTE Pipe length ft M specified for maximum pipe lengths located in unconditioned spaces canno...

Page 45: ...her unused knockout may be used for combustion air connection UPFLOW VERTICAL VENT A11310A Fig 53 Upflow Configurations Appearance may vary See Notes for Venting Options 1 2 3 4 5 6 7 5 Rotate vent el...

Page 46: ...Vent Kit See Product Data for Current Kit Number HORIZONTAL RIGHT LEFT VENT CONFIGURATION A11336 ALTERNATE COMBUSTION AIR CONNECTIONS HORIZONTAL RIGHT RIGHT VENT CONFIGURATION A11335 Fig 56 Horizontal...

Page 47: ...nter Design Temp C Unit Size 40 000 BTUH 60 000 BTUH Uninsulated 3 8 in Insulation 1 2 in Insulation Uninsulated 3 8 in Insulation 1 2 in Insulation Pipe Dia mm 38 51 64 38 51 64 38 51 64 38 51 64 76...

Page 48: ...ter by the absence of an internal pipe stopping ring The vent pipe can pass through the vent pipe adapter it cannot pass through the inlet pipe adapter 2 Align the screw holes in the plastic vent pipe...

Page 49: ...18 Complete the vent and combustion air pipe installation by connecting the concentric vent or by installing the required termination elbows as shown in Figs 39 40 and 49 For Ventilated Combustion Ai...

Page 50: ...dewall for vent and when used combustion air pipes Sidewall holes for two pipe vent terminations should be side by side allowing space between the pipes for the elbows to fit on the pipes Holes in the...

Page 51: ...kits are ULC S636 listed CANADA 1 Installation in Canada must conform to the requirements of CAN CSA B149 code 2 Vent systems must be composed of pipe fittings cements and primers from the same suppli...

Page 52: ...es Maximum Equivalent Vent Length MEVL 95 ft 29 M For 2 pipe from Table 13 Is TEVL less than MEVL YES Therefore 2 pipe MAY be used Example 2 A direct vent 60 000 BTUH furnace installed at 2100 ft 640M...

Page 53: ...rgized whenever blower operates HUM 24vac terminal is only energized when the gas valve is energized in heating Prime Condensate Trap with Water CARBON MONOXIDE POISONING HAZARD Failure to follow thes...

Page 54: ...ressures in Table 20 adjust for BOTH altitude and natural gas heating value Table 18 Altitude Derate Multiplier for U S A ALTITUDE PERCENT OF DERATE DERATE MULTIPLIER FACTOR FT M 0 2000 0 610 0 1 00 2...

Page 55: ...r similar device to manifold pressure tap e Turn gas valve ON OFF switch to ON f Manually close blower door switch g Jumper R and W thermostat connections on control to start furnace See Fig 36 h Remo...

Page 56: ...ature rise S Decrease blower speed to increase temperature rise ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in personal injury or death Disconnect 115vac electrical power b...

Page 57: ...ning properly and that the limit will operate if there is a restricted return air supply or motor failure If the limit control does not function during this test the cause must be determined and corre...

Page 58: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 59: ...3 4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44...

Page 60: ...60 440 01 6201 00B Specifications subject to change without notice A190036 Fig 65 Service Label Information...

Page 61: ...ion Remove and recycle all components or materials i e oil refrigerant control board etc before unit final disposal CAUTION ELECTRICAL OPERATION HAZARD Failure to follow this caution may result in imp...

Page 62: ...Self Test NOTE The furnace control component test allows all components to run for a short time except the gas valve and humidifier terminal HUM are not energized The EAC 1 terminal is energized when...

Page 63: ...t system before each heating sea son for water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessories attached to the fur...

Page 64: ...7f Ensure wheel is positioned for proper rotation 9 Torque motor mounting bolts to 40 10 lb in when re assembling 10 Torque blower wheel set screw to 160 20 lb in when reassembling 11 Verify that blo...

Page 65: ...pport the burner assembly and remove the screws that at tach the burner assembly to the heat exchanger cell panel 14 Remove wires from both rollout switches 15 Slide one piece burner out of slots on s...

Page 66: ...there is no tension on the ignitor itself See Fig 67 8 Turn on gas and electrical supplies to furnace 9 Verify ignitor operation by initiating control board self test feature or by cycling thermostat...

Page 67: ...ified service technician Primary Heat Exchangers If the heat exchangers get an accumulation of light dirt or dust on the inside they may be cleaned by the following procedure NOTE If the heat exchange...

Page 68: ...period of time when temperatures will reach 32_F 0_C or lower unless winterized Follow these procedures to winterize your furnace UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may resul...

Page 69: ...es out LED will flash the status code of the previous fault or status code 11 1 short and 1 long flash if there was no previous fault After the control repeats the code 4 times the control will go thr...

Page 70: ...70 440 01 6201 00B Specifications subject to change without notice A190093 Fig 71 Troubleshooting Guide...

Page 71: ...ergized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains energized as long as the blower motor BLWM is energized f Blower Off Delay When the thermostat is satisfied th...

Page 72: ...72 440 01 6201 00B Specifications subject to change without notice A190036 Fig 72 Wiring Diagram...

Page 73: ...ur installing dealer or classified section of your local telephone directory under Heating Equipment or Air Conditioning Contractors and Systems headings for dealer listing by brand name or contact In...

Page 74: ...74 440 01 6201 00B Specifications subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA...

Reviews: