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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: N9MSB

Specifications  subject to change without notice.

440 04 4412 01

25

SEQUENCE OF OPERATION

NOTE

:  Furnace control must be grounded for proper operation

or control will lock out. Control is grounded through

green/yellow wire routed to gas valve and manifold bracket

screw. Using the schematic diagram in 

Figure 15

, follow the

sequence of operation through the different modes. Read and

follow the wiring diagram very carefully.

NOTE

:  If a power interruption occurs during a call for heat (W),

the control will start a 90

second blower

only ON period two

seconds after power is restored, if the thermostat is still calling

for gas heating. The GREEN LED light will flash code 1+2

during the 90

second period, after which the LED will be

flashing a heartbeat, as long as no faults are detected. After the

90

second period, the furnace will respond to the thermostat

normally.

The blower door must be installed for power to be conducted

through the blower door interlock switch ILK to the furnace

control CPU, transformer TRAN, inducer motor IDM, blower

motor BLWM, hot

surface igniter HSI, and gas valve GV.

1.

Heating

 

The wall thermostat “calls for heat,” closing the R

to

W

circuit. The furnace control performs a self

check,

verifies the pressure switch contacts collector box

LPS

and housing pressure

HPS are open, and starts the

inducer motor IDM.

a.

Inducer Prepurge Period

 As the inducer motor IDM

comes up to speed the collector box pressure switch

contacts LPS close to begin a 15 second prepurge

period. The inducer housing pressure switch contacts

HPS are ignored until one minute after the gas valve

closes.

b.

Igniter Warm

Up

 At the end of the prepurge period,

the Hot

Surface igniter HSI is energized for a

17

second igniter warm

up period.

c.

Trial

for

Ignition Sequence

 When the igniter

warm

up period is completed, the main gas valve relay

contacts GVR close to energize the gas valve GV, the

gas valve opens, and 24 vac power is supplied for a

field

installed humidifier at the HUM 24VAC terminal.

The gas valve GV permits gas flow to the burners where

it is ignited by the HSI. Five seconds after the GVR

closes, a 2

second flame proving period begins. The

HSI igniter will remain energized until the flame is

sensed or until the 2

second flame proving period

begins.

d.

Flame

Proving

 When the burner flame is proved at

the flame

proving sensor electrode FSE, the furnace

control CPU begins the blower

ON delay period and

continues to hold the gas valve GV open. If the burner

flame is not proved within two seconds, the control CPU

will close the gas valve GV, and the control CPU will

repeat the ignition sequence for up to three more

Trials

For

Ignition before going to Ignition

Lockout.

Lockout will be reset automatically after three hours or

by momentarily interrupting 115 vac power to the

furnace, or by interrupting 24 vac power at 24VAC or

COM to the furnace control CPU (not at W, G, R, etc.).

If flame is proved when flame should not be present, the

furnace control CPU will lock out of Gas

Heating mode

and operate the inducer motor IDM until flame is no

longer proved.

e.

Blower

On Delay

 If the burner flame is proven, the

blower motor is energized on HEAT speed 25 seconds

after the gas valve GV is energized. 

Simultaneously, the electronic air cleaner terminal EAC

is energized and remains energized as long as the

blower motor BLWM is energized.

f.

Heat

Off Delay

 When the thermostat is satisfied, the

R

to

W circuit is opened, de

energizing the gas valve

GV, stopping gas flow to the burners, and de

energizing

the humidifier terminal HUM 24 VAC. The inducer motor

IDM will remain energized for a 15

second post

purge

period. The blower motor BLWM and air cleaner terminal

EAC will remain energized for 90, 120, 150, or 180

seconds (depending on the heat

OFF delay selection).

The furnace control CPU is factory

set for a

120

second heat

OFF delay.

2.

Cooling Mode

The thermostat “calls for cooling.”

The thermostat closes the R

to

G

and

Y circuits. The R

to

Y

circuit starts the outdoor unit, and the furnace control

R

to

G

and

Y circuits start the furnace blower motor BLWM

on COOL speed. 

The electronic air cleaner terminal EAC is energized with 115

vac when the blower motor BLWM is operating. When the

thermostat is satisfied, R

to

G

and

Y circuits are opened. The

outdoor unit will stop, and the furnace blower motor BLWM will

continue operating on the COOL speed for an additional 90

seconds. (See 

Figure 4

Jumper J2 can be cut to reduce the

cooling

OFF delay to 5 seconds. (See 

Figure 4

)

3.

Continuous Blower Mode 

When the R

to

G circuit is closed by the thermostat, the

blower motor BLWM will operate on heat speed and EAC

terminal is energized as long as the blower motor BLWM

is energized. During a call for heat, the blower BLWM will

stop during igniter warm

up (17 seconds), ignition (7

seconds), and blower

on delay (25 seconds), allowing

the furnace heat exchangers to heat up more quickly,

then restarts at the end of the blower

on delay period at

HEAT speed. 

In heating, the furnace control CPU will continue running

the blower motor BLWM at HEAT speed after the

selected blower

OFF delay period is completed.

When the thermostat “calls for cooling”, the blower motor

BLWM will operate at COOL speed. When the thermostat

is satisfied, the blower motor BLWM will operate an

additional 90 seconds on COOL speed before reverting

back to continuous

blower speed. 

When the R

to

G circuit is opened, the blower motor

BLWM will continue operating for an additional 5

seconds, if no other function requires blower motor

BLWM operation.

4.

Heat Pump Mode

Change Heat Pump to: HEAT PUMP MODE. When

installed with a heat pump, the furnace control

automatically changes the timing sequence to avoid long

blower off times during demand defrost cycles. When the

R-to-W-and-Y or R-to-W-and-Y-and-G circuits are

energized the furnace control CPU will continue to turn

on the blower motor BLWM at HEAT speed, and begin a

heating cycle. The blower motor BLWM will remain on

until the end of the prepurge period, then shut off for 24

seconds then come back on at HEAT speed. When the

W input signal disappears, the furnace control begins a

normal inducer post-purge period and the blower

switches to COOL speed after a 3 second delay. If the

R-to-W-and-Y-and-G signals disappear at the same time,

the blower motor BLWM will remain on for the selected

blower-OFF delay period. If the R-to-W-and-Y signals

disappear, leaving the G signal, the blower motor BLWM

will continue running the blower motor BLWM at HEAT

speed after the selected blower-OFF delay period is

completed.

See Component Self Test

Refer to page 14 for instructions.

Summary of Contents for N9MSB0401410B

Page 1: ...and or pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manual...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...am of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5...

Page 4: ...structure through drain tube Vent gases contain carbon monoxide which is tasteless and odorless WARNING 1 Remove upper and middle collector box drain plugs opposite of the condensate trap See Figure...

Page 5: ...e at installed altitude from local gas supplier 2 Obtain average yearly gas specific gravity from local gas supplier 3 Find installation altitude range for your installation in the manifold pressure t...

Page 6: ...manifold pressure is outside this range change main burner orifices h When correct input is obtained replace cap that conceal gas valve regulator adjustment screw Main burner flame should be clear blu...

Page 7: ...24 VAC CONNECTIONS P2 HOT SURFACE IGNITOR HSI INDUCER MOTOR IND CONNECTOR 115 VAC L1 LINE VOLTAGE CONNECTION SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERMINALS HUMIDIFIER TERMINA...

Page 8: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 9...

Page 9: ...42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219...

Page 10: ...ding Leaving blower door off will result in incorrect temperature measurements due to possible changes in duct static pressure and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may resu...

Page 11: ...e wires normally connected to thermostat sub base terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermostat from sub base or from wall 2 Con...

Page 12: ...685 1630 1570 1495 1415 1330 1230 Yellow 1445 1430 1410 1385 1350 1305 1255 1195 1120 1045 Orange 1250 1240 1225 1200 1170 1130 1090 1040 975 910 Blue 1090 1080 1060 1035 1010 970 930 885 835 765 Red...

Page 13: ...and minimum break point of the switch is 0 05 inches of water column from the nominal break point of the switch The maximum make point of the switch is 0 10 inches of water above the maximum break poi...

Page 14: ...LED 6 A component test sequence will follow 7 Reinstall the Main Control door Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas v...

Page 15: ...rvice as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspe...

Page 16: ...t on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b...

Page 17: ...old or damaging the mounting to the burner assembly ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn off the gas and el...

Page 18: ...furnace through two complete heating cycles to check for proper operation 18 Install control door when complete Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check ignit...

Page 19: ...e tubing to prevent any sags or traps in the tubing 6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the condensate heat pad if used 8 Connect ex...

Page 20: ...ratures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate...

Page 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 440 04 4412 01 21 Figure 14 Service Label 338310 2 Rev F...

Page 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 22 440 04 4412 01 Figure 15 Wiring Diagram 339241 2 Rev A...

Page 23: ...quence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individual...

Page 24: ...onent test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTR...

Page 25: ...ds after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the...

Page 26: ...dule when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to fol...

Page 27: ...T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BT...

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