ICP IPGD430060K000E Installation Instructions Manual Download Page 10

10

46201200402

Specifications are subject to change without notice.

Table 1—Physical Data Con’t

UNIT SIZE

48090

48115

48130

60090

60115

60130

NOMINAL CAPACITY (ton)

4

4

4

5

5

5

SHIPPING WEIGHT lb

SHIPPING WEIGHT kg

480

218

480

218

480

218

497

225

497

225

497

225

COMPRESSOR / QUANTITY

Scroll / 1

REFRIGERANT (R---410A)

Quantity lb

Quantity (kg.)

9.2

4.2

9.2

4.2

9.2

4.2

9.8

4.4

9.8

4.4

9.8

4.4

REFRIGERANT METERING DEVICE

Orifice

ORIFICE ID in./mm

.080 / 2.03

.084 / 2.14

OUTDOOR COIL

Rows...Fins/in.

Face Area (sq ft)

1...21

21.4

1...21

21.4

1...21

21.4

1...21

23.3

1...21

23.3

1...21

23.3

OUTDOOR FAN

Nominal Cfm

Diameter in.

Diameter (mm)

Motor Hp (Rpm)

3600

26

660.4

1/5 (810)

3600

26

660.4

1/5 (810)

3600

26

660.4

1/5 (810)

4200

26

660.4

1/5 (810)

4200

26

660.4

1/5 (810)

4200

26

660.4

1/5 (810)

INDOOR COIL

Rows...Fins/in.

Face Area (sq ft)

3...17

4.7

3...17

4.7

3...17

4.7

3...17

5.6

3...17

5.6

3...17

5.6

INDOOR BLOWER

Nominal Cooling Airflow (Cfm)

Size in.

Size (mm)

Motor HP (RPM)

1550

1550

1550

1750

1750

1750

1550

11x10

279.4x254

1.0 (1075)

1550

11x10

279.4x254

1.0 (1075)

1550

11x10

279.4x254

1.0 (1075)

1750

11x10

279.4x254

1.0 (1040)

1750

11x10

279.4x254

1.0 (1040)

1750

11x10

279.4x254

1.0 (1040)

FURNACE SECTION*

Burner Orifice No. (Qty...Drill Size)

1 & 3 Phase Natural Gas (Factory Installed)

1 & 3 Phase Propane Gas

3...38

3...53

3...33

3...51

3...31

3...49

3...38

3...53

3...33

3...51

3...31

3...49

HIGH---PRESSURE SWITCH

(psig) Cut---out Reset (Auto)

650 +/--- 15

420 +/--- 25

LOSS---OF CHARGE / LOW---PRESSURE

SWITCH (Liquid Line) (psig) cut---out Reset

(auto)

20 +/--- 5

45 +/--- 10

N/A

RETURN---AIR FILTERS Throwaway

}

in.

mm

1 each 24x14x1

610x356x25

24x15x1

610x406x25

1 each 24x16x1

610x406x25

24x18x1

610x457x25

*Based on altitude of 0 to 2000 ft (0---610 m).

{

Required filter sizes shown are based on the larger of the AHRI (Air Conditioning Heating and Refrigeration Institute) rated cooling airflow or the heating air-

flow velocity of 300 to 350 ft/minute for throwaway type. Air filter pressure drop for non---standard filters must not exceed 0.08 IN. W.C.

}

If using accessory filter rack refer to the filter rack installation instructions for correct filter sizes and quantity.

Table 2 – Maximum Gas Flow Capacity*

NOMINAL

IRON PIPE

SIZE (IN.)

INTERNAL

DIAMETER

(IN.)

LENGTH OF PIPE FT (m)†

10

(3)

20

(6)

30

(9)

40

(12)

50

(15)

60

(18)

70

(21)

80

(24)

90

(27)

100

(30)

125

(38)

150

(46)

175

(53)

200

(61)

1/2

.622

175

120

97

82

73

66

61

57

53

50

44

40

3/4

.824

360

250

200

170

151

138

125

118

110

103

93

84

77

72

1

1.049

680

465

375

320

285

260

240

220

205

195

175

160

145

135

1---1/4

1.380

1400

950

770

600

580

530

490

460

430

400

360

325

300

280

1---1/2

1.610

2100

1460

1180

990

900

810

750

690

650

620

550

500

460

430

*Capacity of pipe in cu ft of gas per hr for gas pressure of 0.5 psig or less. Pressure drop of 0.5---IN. W.C. (based on a 0.60 specific gravity gas). Refer to Table 2

and National Fuel Gas Code NFPA 54/ANSI Z223.1.

{

This length includes an ordinary number of fittings.

Step 6 — Connect Condensate Drain

NOTE

: When installing condensate drain connection be sure to

comply with local codes and restrictions.
This unit disposes of condensate water through a 3/4 in. NPT

fitting which exits through the base on the evaporator coil access

side. See Fig. 3--6 for location.
Condensate water can be drained directly onto the roof in rooftop

installations (where permitted) or onto a gravel apron in ground
level installations. Install a field--supplied 2--in. (51 mm)

condensate trap at the end of condensate connection to ensure

proper drainage. Make sure that the outlet of the trap is at least 1 in.
(25 mm) lower than the drain--pan condensate connection to

prevent the pan from overflowing (See Fig. 9). Prime the trap with
water. When using a gravel apron, make sure it slopes away from

the unit.
Connect a drain tube using a minimum of 3/4--in. PVC or 3/4--in.

copper pipe (all field--supplied) at the outlet end of the 2--in. (51

mm) trap. Do not undersize the tube. Pitch the drain tube

downward at a slope of at least 1--in. (25 mm) for every 10 ft (3.1
m) of horizontal run. Be sure to check the drain tube for leaks.

TRAP
OUTLET

1-in. (25 mm) min.

2-in. (51 mm) min.

A09052

Fig. 9 -- Condensate Trap

P

G

D4,

P

GS

4,

W

P

G4

Summary of Contents for IPGD430060K000E

Page 1: ...7 Check Burner Flame 17 Normal Operation 24 Airflow and Temperature Rise 24 Heating Sequence of Operation 24 Limit Switches 24 Rollout Switch 24 Start Up Cooling Make Adjustments 24 Checking Cooling C...

Page 2: ...ING AND INSTALLATION Step 1 Check Equipment Identify Unit The unit model number and serial number are stamped on the unit information plate Check this information against shipping papers Inspect Shipm...

Page 3: ...d runoff levels Do not use unit if it has been under water Step 5 Rig and Place Unit Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs ele...

Page 4: ...4 46201200402 Specifications are subject to change without notice A150559 Fig 3 PGD4 and PGS4 24 36 Unit Dimensions PGD4 PGS4 WPG4...

Page 5: ...46201200402 5 Specifications are subject to change without notice A150548 Fig 4 WPG4 24 36 Unit Dimensions PGD4 PGS4 WPG4...

Page 6: ...6 46201200402 Specifications are subject to change without notice A150560 Fig 5 PGD4 and PGS4 42 60 Unit Dimensions PGD4 PGS4 WPG4...

Page 7: ...46201200402 7 Specifications are subject to change without notice A150549 Fig 6 WPG4 42 60 Unit Dimensions PGD4 PGS4 WPG4...

Page 8: ...mm B small common base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 C...

Page 9: ...ameter in Diameter mm Motor Hp Rpm 2500 24 609 6 1 10 810 2500 24 609 6 1 10 810 2700 24 609 6 1 10 810 2700 24 609 6 1 10 810 3200 24 609 6 1 5 810 3200 24 609 6 1 5 810 3600 26 660 4 1 5 810 3600 26...

Page 10: ...ceed 0 08 IN W C If using accessory filter rack refer to the filter rack installation instructions for correct filter sizes and quantity Table 2 Maximum Gas Flow Capacity NOMINAL IRON PIPE SIZE IN INT...

Page 11: ...mm NPT plugged tapping accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the gas valve When installing the gas supply line observe local codes...

Page 12: ...low this caution may result in property damage Collect ALL screws that were removed Do not leave screws on rooftop as permanent damage to the roof may occur CAUTION 3 For single phase models only on t...

Page 13: ...t The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for ma...

Page 14: ...ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death 1 Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant...

Page 15: ...ing the unit Do not jumper any safety devices when operating the unit Make sure that burner orifices are properly aligned Unstable operation my occur when the burner orifices in the manifold are misal...

Page 16: ...rrs out of round holes etc can cause excessive burner noise and misdirection of burner flame If orifice hole appears damaged or it is suspected to have been redrilled check orifice hole with a numbere...

Page 17: ...seconds in Step 3 into 3600 number of seconds in one hr 5 Multiply result of Step 4 by the number of cubic feet cu ft shown for one revolution of test dial to obtain cubic feet cu ft of gas flow per...

Page 18: ...18 46201200402 Specifications are subject to change without notice A150502 Fig 16 208 230 1 60 Connection Wiring Diagram PGD4 PGS4 WPG4...

Page 19: ...46201200402 19 Specifications are subject to change without notice A150510 Fig 14 Cont 208 230 1 60 Ladder Wiring Diagram PGD4 PGS4 WPG4...

Page 20: ...20 46201200402 Specifications are subject to change without notice A150508 Fig 17 208 230 3 60 Connection Wiring Diagram PGD4 PGS4 WPG4...

Page 21: ...46201200402 21 Specifications are subject to change without notice A150511 Fig 15 Cont 208 230 3 60 Ladder Wiring Diagram PGD4 PGS4 WPG4...

Page 22: ...22 46201200402 Specifications are subject to change without notice A150509 Fig 18 460 3 60 Connection Wiring Diagram PGD4 PGS4 WPG4...

Page 23: ...46201200402 23 Specifications are subject to change without notice A150512 Fig 16 Cont 460 3 60 Ladder Wiring Diagram PGD4 PGS4 WPG4...

Page 24: ...it switch drops to the low temperature setting of the limit switch the switch closes and completes the control circuit The direct spark ignition system cycles and the unit returns to normal heating op...

Page 25: ...ermine desired system operating liquid line temperature See Table 9 6 Compare actual liquid line temperature with desired liquid line temperature Using a tolerance of 2 F 1 1 C add refrigerant if actu...

Page 26: ...correct normal cooling fan speed for unit and application Add the wet coil pressure drop in Table 13 to the system static to determine the correct cooling airflow speed in Table 11 or NO TAG that wil...

Page 27: ...4399 Fig 19 Single Phase IGC Board COM LOW HIGH GAS HEAT Q1 R1L C8 RL3 Q3 DCR QCR QC1 G1 G2 A7 D4 D6 C2 OILL R9 AB A15 C4 C9 C0 R4 RL4 C7 R2 R3 R5 R6 QCB Y Y R U C 24VAC JW1 P2 P1 W2 Y2 Y1 Y DH G C R...

Page 28: ...ere a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check or adjust charge conditions...

Page 29: ...Rise o C 16 17 18 19 21 23 26 28 NA NA High Black CFM 1187 1124 1061 996 930 896 840 776 698 610 BHP 0 36 0 36 0 37 0 37 0 38 0 38 0 39 0 39 0 39 0 40 Heat Rise o F 25 26 28 30 32 33 35 38 43 49 Heat...

Page 30: ...at Rise o C 16 17 18 19 21 23 26 28 NA NA High Black CFM 1187 1124 1061 996 930 896 840 776 698 610 BHP 0 36 0 36 0 37 0 37 0 38 0 38 0 39 0 39 0 39 0 40 Heat Rise o F 25 26 28 30 32 33 35 38 43 49 He...

Page 31: ...o C 18 19 20 21 22 23 24 26 28 30 High Black CFM 1596 1542 1482 1424 1362 1304 1238 1173 1201 1143 BHP 0 74 0 74 0 74 0 75 0 75 0 75 0 76 0 76 0 77 0 77 Heat Rise o F 28 29 30 31 33 34 36 38 37 39 He...

Page 32: ...o C 17 18 18 19 20 20 21 22 23 24 High Black CFM 1575 1528 1488 1447 1406 1360 1314 1264 1213 1159 BHP 0 40 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 Heat Rise o F 28 29 30 31 32 33 34 35 37 39 He...

Page 33: ...o C NA NA NA NA 20 20 21 22 23 25 High Black CFM 2267 2201 2133 2071 1997 1923 1835 1739 1654 1551 BHP 1 03 1 00 0 97 0 93 0 89 0 86 0 82 0 78 0 74 0 69 Heat Rise o F NA NA NA NA NA 35 37 39 41 44 He...

Page 34: ...o C 26 26 27 27 28 29 30 31 33 36 High Black CFM 2267 2201 2133 2071 1997 1923 1835 1739 1654 1551 BHP 1 03 1 00 0 97 0 93 0 89 0 86 0 82 0 78 0 74 0 69 Heat Rise o F 42 44 45 46 48 50 52 55 58 62 He...

Page 35: ...BHP 0 35 0 36 0 37 0 38 0 40 0 41 0 42 0 43 0 45 0 45 Heat Rise o F 59 60 NA NA NA NA NA NA NA NA Heat Rise o C 33 33 NA NA NA NA NA NA NA NA Medium 2 Red CFM 1736 1710 1668 1630 1600 1557 1522 1479...

Page 36: ...0 59 0 60 0 62 0 63 0 64 0 65 Heat Rise o F 55 56 57 59 60 62 63 65 NA NA Heat Rise o C 31 31 32 33 33 34 35 36 NA NA Med High 1 Orange CFM 1935 1909 1867 1836 1808 1766 1696 1619 1535 1454 BHP 0 71 0...

Page 37: ...Rise o F 29 31 32 34 36 36 39 42 45 Heating Rise o C 16 17 18 19 20 20 22 23 25 High Black CFM 1560 1491 1416 1337 1255 1233 1160 1082 998 Heating Rise o F 28 30 31 33 35 36 38 41 44 Heating Rise o C...

Page 38: ...Rise o F 32 34 35 37 39 41 44 47 50 Heating Rise o C 18 19 19 20 22 23 24 26 28 High Black CFM 1472 1401 1326 1251 1275 1198 1139 1085 1023 Heating Rise o F 29 31 33 35 34 36 38 40 42 Heating Rise o C...

Page 39: ...Rise o F NA NA NA NA NA NA 35 36 37 Heating Rise o C NA NA NA NA NA NA 20 20 21 High Black CFM 2344 2306 2259 2203 2141 2070 1991 1902 1803 Heating Rise o F NA NA NA NA NA NA NA 35 37 Heating Rise o C...

Page 40: ...Rise o F 44 45 46 47 48 49 50 51 53 Heating Rise o C 25 25 26 26 27 27 28 28 29 High Black CFM 2344 2306 2259 2203 2141 2070 1991 1902 1803 Heating Rise o F 41 41 42 43 44 46 48 50 53 Heating Rise o C...

Page 41: ...2 22 23 24 25 60130 35 65 o F 19 36 o C Low Blue CFM 1445 1389 1341 1281 1236 1189 1139 1072 1027 Heating Rise o F NA NA NA NA NA NA NA NA NA Heating Rise o C NA NA NA NA NA NA NA NA NA Med Low Pink C...

Page 42: ...37 0 38 Heating Rise o F 39 41 43 46 48 51 54 NA NA NA Heating Rise o C 22 23 24 26 27 28 30 NA NA NA Medium 2 Red CFM 1208 1144 1091 1025 964 902 886 830 746 663 WATTS 345 350 358 366 373 377 390 396...

Page 43: ...0 38 Heating Rise o F 58 61 NA NA NA NA NA NA NA NA Heating Rise o C 32 34 NA NA NA NA NA NA NA NA Medium 2 Red CFM 1208 1144 1091 1025 964 902 886 830 746 663 WATTS 345 350 358 366 373 377 390 396 40...

Page 44: ...2 0 22 0 24 Heating Rise o F 43 46 49 53 NA NA NA NA NA NA Heating Rise o C 24 26 27 29 NA NA NA NA NA NA Medium Red CFM 1255 1210 1145 1074 1008 940 878 895 838 785 WATTS 249 272 284 292 305 319 320...

Page 45: ...0 22 0 24 Heating Rise o F NA NA NA NA NA NA NA NA NA NA Heating Rise o C NA NA NA NA NA NA NA NA NA NA Medium 1 Red CFM 1255 1210 1145 1074 1008 940 878 895 838 785 WATTS 249 272 284 292 305 319 320...

Page 46: ...0 35 0 37 0 38 Heating Rise o F 43 44 46 47 48 50 51 53 55 57 Heating Rise o C 24 25 25 26 27 28 29 30 30 32 Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 45...

Page 47: ...35 0 37 0 38 Heating Rise o F 55 56 58 59 NA NA NA NA NA NA Heating Rise o C 30 31 32 33 NA NA NA NA NA NA Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 452...

Page 48: ...35 0 37 0 38 Heating Rise o F 61 63 65 NA NA NA NA NA NA NA Heating Rise o C 34 35 36 NA NA NA NA NA NA NA Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 452...

Page 49: ...0 54 0 56 0 58 Heating Rise o F 36 37 38 39 40 41 41 42 44 45 Heating Rise o C 20 21 21 22 22 23 23 24 24 25 Medium 2 Red CFM 1944 1913 1872 1838 1801 1771 1731 1698 1655 1613 WATTS 486 501 511 529 53...

Page 50: ...54 0 56 0 58 Heating Rise o F 46 47 48 49 50 52 53 54 56 58 Heating Rise o C 26 26 27 27 28 29 29 30 31 32 Medium 2 Red CFM 1944 1913 1872 1838 1801 1771 1731 1698 1655 1613 WATTS 486 501 511 529 537...

Page 51: ...5 603 BHP 0 52 0 54 0 55 0 57 0 58 0 59 0 61 0 62 0 64 0 65 Heating Rise o F 49 50 51 52 53 54 55 56 58 59 Heating Rise o C 27 28 28 29 29 30 31 31 32 33 Med High 1 Orange CFM 2178 2148 2105 2073 2036...

Page 52: ...00 1800 1900 2000 2100 2200 600 1400 CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 3 0 0 09 0 14 0 16 0 18 0 25 0 28 0 30 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 4 0 0 10 0 11 0 12...

Page 53: ...ce when necessary 5 Ensure electric wires are not in contact with refrigerant tubing or sharp metal edges 6 Check and inspect heating section before each heating season Clean and adjust when necessary...

Page 54: ...emove control access panel See Fig 22 4 Disconnect gas piping at unit gas valve 5 Remove fan partition mounting bracket 2 screws located on the left side of control compartment on the fan partition pa...

Page 55: ...osition blade as shown in Fig 25 6 Ensure that setscrew engages the flat area on the motor shaft when tightening 7 Replace grille Electrical Controls and Wiring Inspect and check the electrical contro...

Page 56: ...XV maintains a constant superheat at the evaporator exit resulting in higher overall system efficiency Pressure Switches Pressure switches are protective devices wired into control circuit low voltage...

Page 57: ...s positioned eccentrically with respect to the shell Refrigerant gas is ported directly into the compression chamber and discharged into the surrounding area It is also known as a high side design sin...

Page 58: ...with POE synthetic oils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave R 410A suction line filte...

Page 59: ...d re charge to capacities shown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct...

Page 60: ...in low voltage 24 VAC wiring Limit switch faults LED 2 flashes High temperature limit switch is open Check the operation of the indoor evaporator fan motor Ensure that the supply air temperature rise...

Page 61: ...CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS I...

Page 62: ...62 46201200402 Specifications are subject to change without notice Copyright 2015 International Comfort Products Lewisburg TN 37091 USA Replaces NEW PGD4 PGS4 WPG4...

Reviews: