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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

6

440 04 4801 00

The gas input rate on rating plate is for installation at altitudes

up to 2000 ft. (610 M).

NOTICE

The NATURAL GAS manifold pressure adjustments in 

Table 3

compensate for BOTH altitude AND gas heating value. DO

NOT apply an additional de

rate factor to the pressures shown

in 

Table 3

.

The heating content of natural gas at altitude may already

provide for a reduction in capacity or altitude. Refer to 

Table 3

.

No adjustments to the furnace may be necessary at altitude for

certain gas heating values.

Refer to the instructions provided in the factory-specified

Propane conversion kit for instructions for setting gas manifold

pressures for Propane applications.

In the USA, the input rating for altitudes above 2000 ft. (610 M)

must be reduced by 2 percent for each 1000 ft. (305 M) above

sea level refer to 

Table 1

. The natural gas manifold pressures

in 

Table 3

  adjust for BOTH altitude and natural gas heating

value.
In Canada, the input rating must be reduced by 5 percent for

altitudes of 2000 ft. (610 M) to 4500 ft. (1372 M) above sea

level. The natural gas manifold pressures in 

Table 3

  adjust for

BOTH altitude and natural gas heating value.

Table 1

Altitude Derate Multiplier for U.S.A.

ALTITUDE

FT. (M)

PERCENT

OF DERATE

DERATE MULTIPLIER

FACTOR*

0–2000

(0

610)

0

1.00

2001–3000

(610

914)

4

6

0.95

3001–4000

(914

1219)

6

8

0.93

4001–5000

(1219

1524)

8

10

0.91

5001–6000

(1524

1829)

10

12

0.89

6001–7000

(1829

2134)

12

14

0.87

7001–8000

(2134

2438)

14

16

0.85

8001–9000

(2438

2743)

16

18

0.83

9001–10,000

(2743

3048)

18

20

0.81

* Derate multiplier factors are based on midpoint altitude for altitude range.

NOTE

:  

For Canadian altitudes of 2000 to 4500 ft. (610 to

1372 M), use USA altitudes of 2001 to 3000 ft. (610 to 914

M)

 in 

Table 3

.

To adjust manifold pressure to obtain the proper input rate, first,

determine if the furnace has the correct orifice installed. At

higher altitudes or different gas heat contents, it may be

necessary to change the factory orifice to a different orifice.
Tables have been provided in the furnace Service and

Technical Manual to match the required orifice to the manifold

pressure to the heat content and specific gravity of the gas. to

do this:

1. Obtain average yearly gas heat value (at installed

altitude) from local gas supplier.

2. Obtain average yearly gas specific gravity from local gas

supplier.

3. Find installation altitude in 

Table 3

.

4. Find closest natural gas heat value and specific gravity in

Table 3

. Follow heat value and specific gravity lines to

point of intersection to find orifice size and low

and

high

heat manifold pressure settings for proper

operation.

5. Check and verify burner orifice size in furnace. NEVER

ASSUME ORIFICE SIZE. ALWAYS CHECK AND

VERIFY.

NOTICE

If orifice hole appears damaged or it is suspected to have been

redrilled, check orifice hole with a numbered drill bit of correct

size. Never redrill an orifice. A burr

free and squarely aligned

orifice hole is essential for proper flame characteristics.

6. Replace orifice with correct size, if required by 

Table 3

.

Use only factory

supplied orifices. See EXAMPLE.

EXAMPLE 1:

0 - 2000 ft. (0 - 609.6M) altitude

Heating value = 1050 Btu/cu ft.

Specific gravity = 0.62

Therefore: Orifice No. 44

(Furnace is shipped with No. 44 orifices. In this example, all

main burner orifices are the correct size and do not need to be

changed to obtain proper input rate.)

Manifold pressure: 3.4-in. w.c. (847 Pa) for high heat, 1.4-in.

w.c. (349 Pa) for low heat

NOTE

:  To convert gas manifold Table pressures to Pascals,

multiply the in.w.c. value by 249.1 Pa/in. w.c. (1 in. wc. = 249.1
Pa).

Check Inlet Gas Pressure

The inlet gas pressure must be checked with the furnace

operating in maximum heat. This is necessary to make sure the

inlet gas pressure does not fall below the minimum pressure of

4.5 in. w.c. (1121 Pa).

1. Make sure the gas supply is turned off to the furnace and

at the electric switch on the gas valve.

2. Remove the 1/8 in. NPT plug from the inlet pressure tap

on the gas valve.

3. Connect a manometer to the inlet pressure tap on gas

valve.

4. Turn on furnace power supply.
5. Turn gas supply manual shutoff valve to ON position.
6. Turn furnace gas valve switch to ON position.
7. Jumper the R to W/W1 and W2 thermostat connections

at the furnace control board.

8. When main burners ignite, confirm inlet gas pressure is

between 4.5 in. w.c. (1125 Pa) and 13.6 in. w.c.(3388

Pa).

9. Remove jumper across thermostat connections to

terminate call for heat. Wait until the blower off delay is

completed.

10. Turn furnace gas valve electric switch to OFF position.

11. Turn gas supply manual shutoff valve to OFF position.

12. Turn off furnace power supply.
13. Remove manometer from the inlet pressure tap of the

gas valve.

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
Re

install manifold pressure tap plug in gas valve to

prevent gas leak.

!

WARNING

14. Apply pipe dope sparingly to end of inlet gas pipe plug

and re

install in the gas valve.

Summary of Contents for G9MVE0401410A2

Page 1: ...duct labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the poten...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Page 4: ...settings for Air Conditioning and Continuous Fan CFM The Setup Switch locations are shown and described on Figure 4 Figure 5 and Table 5 The setup switches are also shown on the unit wiring label Set...

Page 5: ...rough collector box overfill condensate trap and flow into open field drain 7 Remove funnel and tube from collector box and replace collector box drain plug Figure 1 Priming Condensate Drain L11F065 R...

Page 6: ...ier 3 Find installation altitude in Table 3 4 Find closest natural gas heat value and specific gravity in Table 3 Follow heat value and specific gravity lines to point of intersection to find orifice...

Page 7: ...less than 3 2 in w c 797 Pa or more than 3 8 in w c 947 Pa for natural gas If required manifold pressure is outside this range change main burner orifices to obtain manifold pressure in this range c...

Page 8: ...TRAL CONNECTIONS 115 VAC L1 LINE VOLTAGE CONNECTIONS EAC 1 TERMINAL 115 VAC 1 0 AMP MAX PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR TRANSFORMER 24 VAC CONNECTIONS 3 AMP FUSE STATUS AND COMM LED LIGHTS SW1...

Page 9: ...0 300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Page 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Page 14: ...this method to check limit control it can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not funct...

Page 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Page 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Page 17: ...ce this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise Orientations A93041 Electrical Contr...

Page 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Page 19: ...for proper operation each heating season Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner se...

Page 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Page 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Page 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Page 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Page 24: ...eign objects that may restrict flow of combustion products 8 Reverse items 6 through 1 for reassembly 9 Refer to furnace wiring diagram and reconnect wires to flame rollout switch gas valve igniter an...

Page 25: ...ied 3 8 in 9 5 mm ID tube to the open port on the collector box 6 Insert a field supplied funnel into the tube 7 Pour 1 quart of anti freeze solution into the funnel tube Antifreeze should run through...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 00 26 Figure 15 Service Label 340688 2 REV A...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 00 Figure 16 Wiring Diagram 340688 2 REV B...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Page 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Page 33: ...801 00 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Page 36: ...iable Speed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standar...

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