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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

440 04 4800 00

11

Table 3 (cont.)

Orifice Size and Manifold Pressure (in. w.c.) for Gas Input Rate 

 Two

Stage

S

A

G

L

A

R

U

T

A

N

F

O

Y

T

I

V

A

R

G

C

I

F

I

C

E

P

S

S

A

G

.

G

V

A

HEAT VALUE

0.58

0.60

0.62

0.64

AT ALTITUDE

Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press

(Btu/cu ft)

No.

High/Low

No.

High/Low

No.

High/Low

No.

High/Low

TWO-STAGE FURNACE

(TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,

DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)

ALTITUDE

RANGE

ft (m)

650

42

3.4 / 1.4

42

3.5 / 1.5

42

3.6 / 1.5

42

3.7 / 1.6

7001

675

43

3.8 / 1.6

42

3.2 / 1.4

42

3.3 / 1.4

42

3.4 / 1.5

(2134)

700

43

3.5 / 1.5

43

3.7 / 1.5

43

3.8 / 1.6

42

3.2 / 1.4

725

44

3.8 / 1.6

43

3.4 / 1.4

43

3.5 / 1.5

43

3.6 / 1.5

750

44

3.5 / 1.5

44

3.7 / 1.5

44

3.8 / 1.6

43

3.4 / 1.4

8000

775

44

3.3 / 1.4

44

3.4 / 1.4

44

3.5 / 1.5

44

3.7 / 1.5

(2438)

800

45

3.8 / 1.6

44

3.2 / 1.4

44

3.3 / 1.4

44

3.4 / 1.4

825

46

3.7 / 1.6

46

3.8 / 1.6

45

3.8 / 1.6

44

3.2 / 1.4

625

42

3.4 / 1.4

42

3.5 / 1.5

42

3.6 / 1.5

42

3.7 / 1.6

8001

650

43

3.8 / 1.6

42

3.2 / 1.4

42

3.3 / 1.4

42

3.4 / 1.4

(2439)

675

43

3.5 / 1.5

43

3.6 / 1.5

43

3.7 / 1.6

42

3.2 / 1.3

700

44

3.7 / 1.6

43

3.4 / 1.4

43

3.5 / 1.5

43

3.6 / 1.5

725

44

3.5 / 1.5

44

3.6 / 1.5

44

3.7 / 1.6

44

3.8 / 1.6

9000

750

44

3.3 / 1.4

44

3.4 / 1.4

44

3.5 / 1.5

44

3.6 / 1.5

(2743)

775

45

3.7 / 1.6

44

3.2 / 1.3

44

3.3 / 1.4

44

3.4 / 1.4

9001

600

42

3.3 / 1.4

42

3.4 / 1.5

42

3.6 / 1.5

42

3.7 / 1.6

(2744)

625

43

3.7 / 1.6

42

3.2 / 1.3

42

3.3 / 1.4

42

3.4 / 1.4

650

43

3.5 / 1.5

43

3.6 / 1.5

43

3.7 / 1.6

43

3.8 / 1.6

675

44

3.7 / 1.6

44

3.8 / 1.6

43

3.4 / 1.4

43

3.5 / 1.5

10000

700

44

3.4 / 1.4

44

3.5 / 1.5

44

3.7 / 1.5

44

3.8 / 1.6

(3048)

725

44

3.2 / 1.3

44

3.3 / 1.4

44

3.4 / 1.4

44

3.5 / 1.5

* Orifice numbers shown in

BOLD

are factory-installed.

to

to

to

U.

S

.A.

On

ly

U.

S

.A.

On

ly

U.

S

.A.

On

ly

A11252B

Adjust Temperature Rise

NOTE

:  Blower door must be installed when taking temperature

rise reading. Leaving blower door off will result in incorrect
temperature measurements, due to possible changes in duct

static pressure and airflow.

FURNACE DAMAGE HAZARD

Failure to follow this caution may result in:

S

Overheating the heat exchangers or condensing

flue gases in heat exchanger areas not designed

for condensate.

S

Shortened furnace life.

S

Component damage.

Temperature rise must be within limits specified on furnace

rating plate. Recommended operation is at midpoint of rise

range or slightly above.

CAUTION

!

Furnace must operate within ranges of temperature rise

specified on the furnace rating plate.
When setup switch SW1

4 is ON, operation will be near the

high end of the rise range for improved comfort.
Determine air temperature rise as follows:

1. Place thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not see

heat exchanger so that radiant heat does not affect

readings. This practice is particularly important with

straight

run ducts.

2. When thermometer readings stabilize, subtract return

air

temperature from supply

air temperature to determine air

temperature rise.

NOTE

:  Temperature rise can be determined for low

heat

operation by locking the furnace in each mode of operation.

The mode of operation is based on the position of set up switch
SW1

2 on the furnace control board.

This furnace is capable of automatically providing proper

airflow to maintain the temperature rise within the range

specified on furnace rating plate. If temperature rise is outside

this range, proceed as follows:

a. Check gas input for low

 and high

heat operation.

b. Check derate for altitude if applicable.

c. Check all return and supply ducts for excessive

restrictions causing static pressure greater than

0.5

in. w.c.

d. Ensure Low Heat Rise Adjust switch SW1

3 on

furnace control is in ON position when a bypass

humidifier is used. (See

 Figure 4

 for switch location.)

e. Check Troubleshooting Guide for Variable

Speed

Condensing Furnaces.

To lock the furnace in Low Heat:

1. Turn SW1--2 ON at the furnace control. Set up switch
2. Connect a jumper across R and W/W1 at the thermostat

terminals at the furnace control.

3. Allow the burners to ignite and the blower to turn on.
4. Allow the supply temperature to stabilize and verify the

proper rise range.

If the temperature rise is too high or too low in Low Heat:

Summary of Contents for F9MVE0401410A

Page 1: ...pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be al...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below OAT PL9 PL4 PL7 SW 1 SW2 SW3 SW4 O N 8 7 6 5...

Page 4: ...r high stage cooling airflow when a two stage outdoor unit is used Refer to the Adjustments section for set up switch configurations To set the desired cooling airflow 1 Remove blower door 2 Locate A...

Page 5: ...xchanger failures WARNING FURNACE DAMAGE HAZARD Failure to follow this caution may result in reduced furnace life DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause exces...

Page 6: ...ce No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain proper input rate Manifold pressure 3 4 in w c 847...

Page 7: ...ssure tap plug to gas valve e Remove jumpers R to W W1 and R to W2 FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Re install manifold pressure...

Page 8: ...TERMINAL 115 VAC 1 0 AMP MAX PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR TERMINALS HARNESS CONNECTOR TRANSFORMER 24 VAC CONNECTIONS 3 AMP FUSE STATUS AND COMM LED LIGHTS SW1 SETUP SWITCHES AND AND ECM BLO...

Page 9: ...0 300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Cooling Airflow High Speed and Low Speed Cooling The ECM blower can be adjusted for a range of airflows for low speed or...

Page 13: ...0 seconds to 180 seconds See table in Adjustments section or refer to unit wiring diagram SW4 3 CFM per ton Adjust OFF Allows additional CFM per ton selections when used with SW 1 5 325 CFM per ton no...

Page 14: ...this method to check limit control it can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not funct...

Page 15: ...50 1110 1075 1045 1005 Cooling SW2 OFF OFF ON 725 660 600 520 435 See note 4 OFF ON OFF 780 725 660 615 540 See note 4 OFF ON ON 975 925 875 835 785 750 690 655 610 570 ON OFF OFF 1160 1120 1090 1045...

Page 16: ...1015 825 630 485 405 325 See note 4 OFF ON OFF 1080 895 815 740 690 615 555 475 See note 4 OFF ON ON 1155 1080 1020 940 890 825 785 710 660 590 ON OFF OFF 1310 1260 1195 1140 1075 1025 970 925 875 81...

Page 17: ...sposal CAUTION ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Before installing modifying or servicing system main...

Page 18: ...e label located on control door or Figure 15 and the troubleshooting guide which can be obtained from your distributor Retrieving Stored Fault Codes The stored status codes will NOT be erased from the...

Page 19: ...ion device access doors removed WARNING CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective...

Page 20: ...Figure 9 for steps 5 through 14 5 Remove screws securing blower assembly to blower shelf and slide blower assembly out of furnace Detach ground wire and disconnect blower motor harness plugs from blow...

Page 21: ...ture rise as shown in Adjustments Section Adjust temperature rise as shown in Adjustments Section Cleaning Burners and Flame Sensor The following items must be performed by a qualified service technic...

Page 22: ...Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm 3 8 in 3...

Page 23: ...xternal shut off or gas meter 3 Remove control door and set aside 4 Turn electric switch on gas valve to OFF 5 Disconnect external drain from condensate drain elbow or drain extension pipe inside the...

Page 24: ...ring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat opera...

Page 25: ...ied 3 8 in 9 5 mm ID tube to the open port on the collector box 6 Insert a field supplied funnel into the tube 7 Pour 1 quart of anti freeze solution into the funnel tube Antifreeze should run through...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4800 00 26 Figure 15 Service Label 338317 2 Rev H...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4800 00 Figure 16 Wiring Diagram 338317 2 Rev H...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...gh heat then switch to low heat check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...ll continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cooling See Fig...

Page 32: ...ed with a heat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furna...

Page 33: ...800 00 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...Module when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to f...

Page 36: ...Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BTU...

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