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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

12

440 04 4801 03

1. Remove jumpers from R and W/W1.
2. Wait until the blower off delay is completed.
3. Turn 115 VAC power off.
4. Check the position of Set up switch SW1-3. When set to

ON, airflow is raised 18% for Low Heat. Factory default

position is OFF.

5. Turn 115 VAC power on.

MN7A

6. Re--check Low Heat Temperature Rise

To lock the furnace in High Heat:

1. Connect a jumper across R and W/W1 and W2 at the

thermostat terminals at the furnace control.

2. Allow the burners to ignite and the blower to turn on.
3. Allow the supply temperature to stabilize and verify the

proper rise range.

If the temperature rise is too high or too low in High Heat:

1. Remove jumpers from R and W/W1 and W2.
2. Wait until the blower off delay is completed.
3. Turn 115 VAC power off.
4. Check the position of Set up switch SW1-4. When set to

OFF and SW1-3 is set to OFF, airflow is raised 7% for

Low Heat and 10% for High Heat. Factory default

position is ON. If SW1-3 is ON and SW1-4 is OFF, airflow

is raised 18% for Low Heat and 10% for High Heat

5. Turn 115 VAC power on.
6. Re-check High Heat Temperature Rise.

After the temperature rise has been verified:

1. Remove jumpers from thermostat terminals.
2. Allow the blower off delay to complete.
3. Turn Set up switches SW1-2 to the desired position.
4. Proceed to “Adjust Blower Off Delay” or install blower

door if complete

.

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
Reinstall manifold pressure tap plug in gas valve to

prevent gas leak.

!

WARNING

FURNACE OVERHEATING HAZARD

Failure to follow this caution may result in reduced furnace

life.
Recheck temperature rise. It must be within limits specified

on the rating plate. Recommended operation is at the

mid

point of rise range or slightly above.

CAUTION

!

Adjust Blower Off Delay (Heat Mode)

a. Remove blower door if installed.
b. Turn Dip switch SW1

7 or SW1

8 ON or OFF for

desired blower off delay. (See 

Table 4

 and  

Figure 4

Figure 5

)

Table 4

Blower Speed Taps

DESIRED HEATING MODE

BLOWER OFF DELAY

(SEC.)

SETUP SWITCH (SW1-7 and -8)

POSITION

90

OFF

OFF

120

ON

OFF

150

OFF

ON

180

ON

ON

Adjust Cooling Airflow 

 High

Speed and

Low

Speed Cooling

The ECM blower can be adjusted for a range of airflows for

low

speed or high

speed cooling. See 

Table 5

Air Delivery 

CFM (with Filter) and 

Figure 5

. Furnace Setup Switches and

Descriptions. Depending on the model size, the cooling airflow

can be adjusted from 1.5 tons to 6 tons of nominal cooling

based on 350 CFM ton.

NOTE

:  6 ton airflow will truncate at 2200 CFM on applicable

models.
The high

speed or single

speed cooling airflow is adjusted by

turning setup switches SW2

6, SW2

7 and SW2

8 either ON

or OFF. Select the required airflow from 

Table 5

Table 5

 is

based on 350 CFM per ton. For other CFM per ton setup switch

selections, see 

Figure 4

Figure 5

 and 

Figure 16

.

The Continuous Fan airflow selection via setup switches

SW2

3, SW2

4 and SW2

5 is also the airflow for low

speed

cooling when the furnace is used with a two

speed cooling or

heat pump unit. Adjust the Continuous Fan CFM setup

switches SW2

3, SW2

4 and SW2

5 to match the airflow

required for low

speed cooling. Select the required airflow from

Table 5

 and 

Figure 5

.

NOTE

:  The airflow selected via SW2

3, SW2

4 and SW2

5

(low

speed cooling airflow) cannot exceed the airflow selected

via SW2

6, SW2

7 and SW2

8 (high

speed cooling airflow).

For other CFM per ton setup switch selections, see 

Figure 4

and 

Figure 5

.

For a complete explanation of cooling airflow, refer to the

section titled “Sequence of Operation.”

Adjust Continuous Fan Airflow/Low Speed

Cooling Airflow

NOTE

:  When the furnace is used with a two

speed cooling or

heat pump unit, the airflow selected for Continuous Fan via

setup switch SW2

3, SW2

4 and SW2

5 will also be the

airflow used for low

speed cooling, and vice versa.

NOTE

:  When the furnace is used with a two

speed cooling or

heat pump unit, adjust the Continuous Fan CFM setup
switches SW2

3, SW2

4 and SW2

5 to match the airflow

required for low

speed cooling.

Select the required Continuous Fan airflow using setup

switches SW2

3, SW2

4 and SW2

5 as shown in 

Figure 5

and 

Table 5

.

Summary of Contents for A3 Series

Page 1: ...tures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Page 4: ...l Setup Switches SW1 The furnace control has 8 setup switches that may be set to meet the application requirements To set these setup switches for the appropriate requirement 1 Remove blower door 2 Lo...

Page 5: ...soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life WARNING Adjustments FIRE HAZ...

Page 6: ...0 Btu cu ft Specific gravity 0 62 Therefore Orifice No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain p...

Page 7: ...ease input rate Figure 3 Redundant Automatic Gas Control Valve 2 Stage without Tower Pressure Ports ON OFF Switch Regulator Seal Cap RegulatorAdjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8...

Page 8: ...s warning could result in personal injury death and or property damage Manifold pressure tap set screw must be tightened or 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING c Tighte...

Page 9: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Page 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Page 14: ...this method to check limit control it can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not funct...

Page 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Page 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Page 17: ...itioned air is discharged upward Since this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise...

Page 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Page 19: ...eason Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency...

Page 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Page 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Page 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Page 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Page 24: ...wiring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat op...

Page 25: ...uart of anti freeze solution into the funnel tube Antifreeze should run through the collector box overfill condensate trap and flow to an open drain 8 Replace the rubber plug in the port on the collec...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 03 26 Figure 15 Service Label 340688 2 REV D...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 03 Figure 16 Wiring Diagram 340688 2 REV D...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Page 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Page 33: ...801 03 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Page 36: ...ed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low N...

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