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440 01 4542 00

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Specifications subject to change without notice.

Single--Stage Furnace with Single Stage Air
Conditioner

NOTE 9

Single--Stage Furnace with Single--Stage Heat Pump
(Dual Fuel)

NOTE 9

Fig. 38 -- Thermostat Wiring Diagrams

NOTES FOR THERMOSTAT WIRING DIAGRAMS

1. Refer to outdoor equipment Installation Instructions for additional information and setup procedure.
2. Outdoor Air Temperature Sensor must be attached in all dual fuel application.
3. Refer to ICP thermostat Installation Instructions for additional information and setup procedure.
4. When using a Humidity Sensing Thermostat, set DEHUMIDIFY OPTIONS to H DE--ENRGZD FOR DEHUM
5. HUM 24VAC terminal is 24 VAC and is energized when the low pressure switch closes during a call for heat.
6. When connecting 115 VAC to humidifier use a separate 115 VAC supply.
7. When using a humidifier on a HP installation, connect humidifier to hot water.

VENTING

NOTE

: Planning for the venting system should be done in

conjunction with planning for the ductwork, drainage, and furnace
accessories, such as air cleaners and humidifiers. Begin assembling
the venting system

AFTER

the furnace is set in place in the

required orientation.
Venting for this furnace shall follow all Local codes for Category

IV venting systems. This furnace is CSA approved for venting
with PVC/ABS DWV venting systems. This furnace is also CSA

approved for venting with M&G DuraVent

R

PolyPro

R

polypropylene venting systems.

NOTE

:

THESE INSTRUCTIONS

DO NOT

CONTAIN

DETAILED

INSTALLATION

INSTRUCTIONS

FOR

POLYPROPYLENE VENTING SYSTEMS.

Refer to the

polypropylene

venting

system

manufacturer’s

installation

instructions for the polypropylene venting system installation.

NOTE

: When using polypropylene venting systems, all venting

materials used, including the vent terminations, must be from the
same manufacturer.

Special Venting Requirements for Installations in

Canada

Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems

must

be composed of pipe, fittings,

cements, and primers listed to ULC S636.

The special vent

fittings, accessory concentric vent termination kits and accessory
external drain trap available from the furnace manufacturer have
been certified to ULC S636 for use with those Royal Pipe and
IPEX PVC vent components which have been certified to this
standard. In Canada, the primer and cement must be of the same
manufacturer as the vent system – GVS-65 Primer (Purple) for
Royal Pipe or IPEX System 636, PVC/CPVC Primer, Purple
Violet for Flue Gas Venting and GVS-65 PVC Solvent Cement for
Royal Pipe or IPEX System 636

(1)

t, PVC Cement for Flue Gas

Venting, rated Class IIA, 65 deg C. must be used with this venting
system - do not mix primers and cements from one manufacturer
with a vent system from a different manufacturer. Follow the
manufacturer’s instructions in the use of primer and cement and
never use primer or cement beyond its expiration date.
The safe operation, as defined by ULC S636, of the vent system is
based on following these installation instructions, the vent system
manufacturer’s installation instructions, and proper use of primer
and cement. All fire stop and roof flashing used with this system
must be UL listed material. Acceptability under Canadian standard
CAN/CSA B149 is dependent upon full compliance with all
installation instructions. Under this standard, it is recommended
that the vent system be checked once a year by qualified service
personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc.) should be

Summary of Contents for A Series

Page 1: ...g Portions of the text and tables are reprinted from current edition of NFPA 54 ANSI Z223 1 with permission of National Fire Protection Association Quincy MA 02269 and American Gas Association Washing...

Page 2: ...rade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS...

Page 3: ...6 8 3 4 222 122 5 55 6 0601412 14 3 16 361 12 1 2 319 12 9 16 322 7 1 8 181 122 0 55 3 0601714 17 1 2 445 15 7 8 403 16 406 8 3 4 222 132 0 59 9 0801716 17 1 2 445 15 7 8 403 16 406 8 3 4 222 142 0 64...

Page 4: ...e on tags and on labels attached to or shipped with furnace and other safety precautions that may apply These instructions cover minimum requirements and conform to existing national standards and saf...

Page 5: ...n be converted in the field for use with propane gas when a factory supplied conversion kit is used Refer to the furnace rating plate for conversion kit information These furnaces are not approved for...

Page 6: ...400 N Capitol N W Washington DC 20001 FIRE INJURY OR DEATH HAZARD Failure to follow this warning could result in personal injury death and or property damage When the furnace is installed in a residen...

Page 7: ...th minimum fire protection clearances shown in Table 1 or on the furnace clearance to combustible construction label PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Improper use or installation of this...

Page 8: ...cate with the outdoor to provide sufficient air for combustion The combustion air pipe cannot be terminated in attics or crawlspaces that use ventilation fans designed to operate during the heating se...

Page 9: ...000 divided by 3 000 33 3 Sq In for each Single Duct or Opening 80 000 30 000 110 000 divided by 2 000 55 0 Sq In for each two Horizontal Ducts Table 4 Minimum Space Volumes for 100 Combustion Ventila...

Page 10: ...equired volume for the space Table 4 Minimum Space Volumes were determined by using the following equations from the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 9 3 2 2 1 For oth...

Page 11: ...ate Drain section for information how to install the condensate drain A11307 Fig 8 Upflow Trap Configuration Appearance may vary Condensate Trap Downflow Orientation When the furnace is installed in t...

Page 12: ...begin the trap conversion S Refer to Condensate Drain section for information how to install the condensate drain Condensate Trap Horizontal Orientation When the furnace is installed in the horizonta...

Page 13: ...Allowed The field supplied accessory horizontal drain trap grommet is ONLY REQUIRED FOR DIRECT VENT APPLICATIONS It it NOT required for applications using single pipe or ventilated combustion air vent...

Page 14: ...nsate trap is inside the furnace casing The condensate drain must be routed from the trap through the furnace casing The condensate drain can be routed through the left or right side of the casing The...

Page 15: ...temporarily rest on the blower shelf upflow or burner box downflow NOTE When the inducer housing has been removed to ease installation in upflow applications this step is not needed 7 After inserting...

Page 16: ...N coil is used with a 060 14 furnace the N coil must either be raised using a transition piece at least 3 in 76 mm high or if a transition piece is not used the refrigerant lines of the N coil must po...

Page 17: ...el installed in bottom return air opening This panel MUST be in place when only side return air is used Where required by code seal bottom closure to furnace with tape mastic or other durable sealing...

Page 18: ...ation will be adversely affected Never connect return air ducts to the back of the furnace WARNING MINOR PROPERTY HAZARD Failure to follow this caution may result in minor property damage Local codes...

Page 19: ...4 1 2 622 Upflow Applications on Combustible or Noncombustible Flooring Subbase not required 23 584 21 1 8 537 23 5 8 600 22 1 4 565 Downflow Applications on Noncombustible Flooring Subbase not requir...

Page 20: ...ct system to the filter or IAQ device to the furnace when the dimensions of the ductwork or furnace return air opening do not match the required filter or IAQ device dimensions See the instructions su...

Page 21: ...TTOM RETURN 14 3 16 360 16 x 25 x 3 4 406 x 635 x 19 14 x 25 x 3 4 356 x 635 x 19 Washable 17 1 2 445 16 x 25 x 3 4 406 x 635 x 19 16 x 25 x 3 4 406 x 635 x 19 Washable 21 533 16 x 25 x 3 4 406 x 635...

Page 22: ...Fig 26 Working Platform for Attic Installation 2 IN 51 mm COMBUSTION AIR PIPE SEE VENTING SECTION Install 12 x 22 204 x 559 mm sheet metal in front of and above the burner compartment area The sheet...

Page 23: ...ll out shield AIR DUCTS Many states provinces and localities are considering or have implemented standards and or restrictions on duct sizing practices ductwork leakage and or ductwork thermal airflow...

Page 24: ...90 1235 1175 1120 1060 1005 945 890 Red 3 Alt Cooling Do not use for heating 1200 1120 1060 995 940 875 810 750 685 625 1002120 Gray 5 6 Cooling Do not use for heating 2060 2010 1955 1905 1850 1800 17...

Page 25: ...9 Gas Entry 1 1 2 inch for Gas 7 8 inch for 115 VAC Electric A170125 Fig 30 Alternate Gas and Electric Entry NOTE Top plate may be field drilled for alternate gas and 115 VAC electric entry Refer to T...

Page 26: ...age Remove the knockout install the grommet in the knockout then insert the gas pipe The grommet is included in the loose parts bag See Fig 29 ELECTRICAL CONNECTIONS ELECTRICAL SHOCK FIRE OR EXPLOSION...

Page 27: ...EAC humidifier etc full load amps Time delay type is recommended Length shown is as measured one way along wire path between furnace and service panel for maximum 2 percent voltage drop ELECTRICAL SH...

Page 28: ...ctions must be located inside the external electrical box Do not leave splice connections unprotected inside the furnace The J Box cover mounting bracket and screws are shipped in the loose parts bag...

Page 29: ...er leads as shown in Fig 32 7 Attach furnace J Box cover to mounting bracket with screws supplied in loose parts bag Do not pinch wires be tween cover and bracket See Fig 34 BX Cable Installation in F...

Page 30: ...40 01 4542 00 Specifications subject to change without notice A190022 Fig 36 Example of Single Stage Furnace Control A11157 Fig 37 Field supplied Isolation Relay for Humidifiers with Internal Power Su...

Page 31: ...lation NOTE When using polypropylene venting systems all venting materials used including the vent terminations must be from the same manufacturer Special Venting Requirements for Installations in Can...

Page 32: ...supports attached to the structure A factory accessory vent termination kit may be used for direct vent terminations Termination kits are available for 2 in or 3 in pipe See Table 12 for available op...

Page 33: ...WV venting systems CAREFULLY FOLLOW THE INSTRUCTIONS PROVIDED WITH THE EXTERNAL VENT TRAP KIT FOR LAYING OUT THE VENTING SYSTEM AND THE DRAIN SYSTEM The instructions included with this furnace DO NOT...

Page 34: ...Table 12 Vent Termination Kit for Direct Vent 2 pipe Systems Vent and Combustion Air Pipe Diameters Approved Two Pipe Termination Fittings Allowable Concentric Vent Kit 1 1 2 in 38 mm 2 in 51 mm 2 1 2...

Page 35: ...eld supplied brackets or supports fastened to the structure NOTICE When determining appropriate location for termination consider the following guidelines 1 Comply with all clearance requirements stat...

Page 36: ...in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation See Notes 3 8 M Clearance to each side of t...

Page 37: ...under a veranda porch deck or balcony 12 in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation Se...

Page 38: ...305 mm Vertical clearance to a soffitt located above the vent termination within a horizontal distance of 2 ft 61 cm from the centerline of the vent termination 6 ft 2 M Clearance to a ventilation ex...

Page 39: ...tance to the property line of the adjacent lot no type of vent termination is permitted for appliances with inputs greater than 35 000 btuh There are no additional restrictions on unobstructed distanc...

Page 40: ...on air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When sizing venting systems the equiva...

Page 41: ...nnections The tee may also be connected to the intake air pipe on the side of the casing See Fig 50 In any configuration it will be necessary to add the equivalent length of the tee 15 feet 5 M to the...

Page 42: ...t Length MEVL shown for that application for that specific furnace input size Compare the Total Equivalent Vent Length TEVL to the MEVL 8 If the Total Equivalent Vent Length is shorter than the Maximu...

Page 43: ...let Restrictor disk P N 337683 401 1 25 in 32 mm Dia shipped in the loose parts bag or available through Replacement Components required under 10 ft 3 M TEVL in all orientations Required for installat...

Page 44: ...warm hu mid spaces 6 Install the insulation per the insulation manufacturer s in stallation instructions NOTE Pipe length ft M specified for maximum pipe lengths located in unconditioned spaces canno...

Page 45: ...er unused knockout may be used for combustion air connection UPFLOW VERTICAL VENT A11310A Fig 53 Upflow Configurations Appearance may vary See Notes for Venting Options 1 2 3 4 5 6 7 5 Rotate vent elb...

Page 46: ...Vent Kit See Product Data for Current Kit Number HORIZONTAL RIGHT LEFT VENT CONFIGURATION A11336 ALTERNATE COMBUSTION AIR CONNECTIONS HORIZONTAL RIGHT RIGHT VENT CONFIGURATION A11335 Fig 56 Horizontal...

Page 47: ...nter Design Temp C Unit Size 40 000 BTUH 60 000 BTUH Uninsulated 3 8 in Insulation 1 2 in Insulation Uninsulated 3 8 in Insulation 1 2 in Insulation Pipe Dia mm 38 51 64 38 51 64 38 51 64 38 51 64 76...

Page 48: ...ter by the absence of an internal pipe stopping ring The vent pipe can pass through the vent pipe adapter it cannot pass through the inlet pipe adapter 2 Align the screw holes in the plastic vent pipe...

Page 49: ...18 Complete the vent and combustion air pipe installation by connecting the concentric vent or by installing the required termination elbows as shown in Figs 39 40 and 49 For Ventilated Combustion Ai...

Page 50: ...ewall for vent and when used combustion air pipes Sidewall holes for two pipe vent terminations should be side by side allowing space between the pipes for the elbows to fit on the pipes Holes in the...

Page 51: ...its are ULC S636 listed CANADA 1 Installation in Canada must conform to the requirements of CAN CSA B149 code 2 Vent systems must be composed of pipe fittings cements and primers from the same supplie...

Page 52: ...s Maximum Equivalent Vent Length MEVL 95 ft 29 M For 2 pipe from Table 13 Is TEVL less than MEVL YES Therefore 2 pipe MAY be used Example 2 A direct vent 60 000 BTUH furnace installed at 2100 ft 640M...

Page 53: ...ndition before resetting switch DO NOT jumper this switch CAUTION Before operating furnace check flame rollout manual reset switch for continuity If necessary press button to reset switch EAC 1 115vac...

Page 54: ...for certain gas heating values Refer to the instructions provided in the factory specified LP Propane conversion kit for instructions for setting gas manifold pressures for LP Propane applications NO...

Page 55: ...jury death and or property damage Inlet pressure tap set screw must be tightened and 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING 14 Tighten set screw on inlet tower pressure ta...

Page 56: ...from supply air temperature to determine temperature rise If the temperature rise is outside this range check the following 1 Gas input rate 2 Derate for altitude if applicable 3 Return and supply du...

Page 57: ...the temperature limit control it can be es tablished that the limit is functioning properly and that the limit will operate if there is a restricted return air supply or motor failure If the limit co...

Page 58: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 59: ...4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44 3...

Page 60: ...60 440 01 4542 00 Specifications subject to change without notice A190035 Fig 65 Service Label Information...

Page 61: ...ion Remove and recycle all components or materials i e oil refrigerant control board etc before unit final disposal CAUTION ELECTRICAL OPERATION HAZARD Failure to follow this caution may result in imp...

Page 62: ...Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas valve and humidifier terminal HUM are not energized The EAC 1 terminal is ener...

Page 63: ...spect the vent pipe vent system before each heating sea son for water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessor...

Page 64: ...is positioned for proper rotation 9 Torque motor mounting bolts to 40 10 lb in when re assembling 10 Torque blower wheel set screw to 160 20 lb in when reassembling 11 Verify that blower wheel is cen...

Page 65: ...40 to 70 ohms at room temperature and is stable over the life of the ignitor 19 Clean burner with a brush and a vacuum 20 Clean the flame sensor with fine steel wool 0000 grade Do not use sand paper o...

Page 66: ...ely 7 Repeat steps 4 thru 6 with middle plug on upper corner of collector box 8 Remove the pressure switch tube from the collector box NOTE Do NOT blow into tube with tube connected to the pressure sw...

Page 67: ...more than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing Always reinstall access doors after completing service and maintenance WAR...

Page 68: ...may occur CAUTION 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off gas and electrical supplies to your furnace 3 Remove furnace control door 4 Remove the top unused rubb...

Page 69: ...d on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individually hot surface igniter blower speeds FAN if prese...

Page 70: ...70 440 01 4542 00 Specifications subject to change without notice A190092 Fig 71 Troubleshooting Guide...

Page 71: ...energized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains energized as long as the blower motor BLWM is energized f Blower Off Delay When the thermostat is satisfied...

Page 72: ...72 440 01 4542 00 Specifications subject to change without notice 344443 2 Rev F A190038 Fig 72 Wiring Diagram...

Page 73: ...r installing dealer or classified section of your local telephone directory under Heating Equipment or Air Conditioning Contractors and Systems headings for dealer listing by brand name or contact Int...

Page 74: ...74 440 01 4542 00 Specifications subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA...

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