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Item 64938
11. Refer to Safety Information before
removing Tester from vehicle.
12. Replace the protective cap onto test
fitting on vehicle. Check for leaks.
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Gaskets from
Seal & Service
Kit (4)
Gauge
(1)
Pressure Testing
and Bleed-Off
Assembly (2)
Figure C
Adapters
(32, 33, 34,
35, 36)
1. Turn off the ignition.
2. Relieve the fuel pressure. Refer
to the vehicle’s service manual for
specific pressure relief procedures.
3. The pressure test connection for
these vehicles is located at the point
where the fuel inlet meets the fuel
rail or cold start injector. The fuel
inlet is secured to the fuel rail of cold
start injector by a banjo fitting.
4. Remove the banjo fitting that secures
the fuel inlet to the fuel rail or cold start
injector. Place a shop cloth around
the bolt to catch any spilled fuel.
5. Install one of the five pressure test
Adapters #32, 33, 34, 35, or 36 with
the corresponding sealing washer
and one of the gaskets from the banjo
fitting so that the fuel inlet is once
again connected to the fuel rail or cold
start injector. The test Adapter will
hold the banjo assembly in position.
6. Torque the Adapters to the
following specifications:
Adapter
Number
Size
Torque
Specifications
32
PP
,Q/E
(5.5 N-m)
33
PP
,Q/E
(8.0 N-m)
34
PP
,Q/E
(11.0 N-m)
35
PP
,Q/E
(11.0 N-m)
36
PP
,Q/E
(14.0 N-m)
7. Connect the Gauge to the Pressure
Testing and Bleed-Off Assembly.
8. Attach the female quick coupler on
the Pressure Testing and Bleed-
Off Assembly to the male quick
coupler on the test Adapter.
9. Start the engine and allow it
to idle. Check for leaks.
10. Read the Gauge and compare the result
with pressure in the service manual.
11. Stop the engine and turn
the ignition OFF.
12. With free end of Bleed-Off Hose in a
suitable container, press the button
on side of Bleed-Off Assembly slowly
to depressurize the fuel system.
13. Refer to Safety Information before
removing Tester from vehicle.
14. Remove the Tester and the
pressure test Adapter.
15. Reassemble the banjo fitting to
the fuel inlet and fuel rail (or cold
start injector). New Gaskets from
the #4 Seal and Service Kit should
be used when reassembling
fuel lines. Check for leaks.
