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ICON i40L, Owner'S Manual


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ICON EV Manual

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ICON i20 Golf Cart 

9

ICON Electric Vehicles 

(866)426-6380 [email protected]

4406 Madison Industrial Lane, Suite 200  

Tampa, FL 33619

www.iconev.com 

Summary of Contents for i40L

Page 1: ...OWNER S MANUAL...

Page 2: ...mportant Information 11 Practice Safety 12 Safety Considerations 13 Safety Precautions During Maintenance 13 Operator Safety 14 Warranty Information 15 Limited Warranty Terms and Conditions for Electr...

Page 3: ...Style B Electric Vehicle Battery Configuration 43 Battery Cable Removal Style C Electric Vehicle Battery Configuration 43 Battery Cable Removal Gasoline 43 Battery Installation 44 Battery Cables Diagr...

Page 4: ...Switch 67 Forward Reverse Switch 67 Instrument Cluster 68 Combination Switch 68 Brake Pedal 68 Wheels Tires 69 Tire Conditions 70 Tire Air Pressure 70 Tire Wear Limit 70 Tire Precautions 70 Scheduled...

Page 5: ...Owner s Manual Table of Contents Reporting Safety Defects 76 Reporting Safety Defects in the US 77 Reporting Safety Defects in Canada 77 Notice 79...

Page 6: ...6 ICON EV Manual California Proposition 65 California Proposition 65...

Page 7: ...defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your...

Page 8: ...8 ICON EV Manual Contact Us Contact Us...

Page 9: ...ICON EV Manual Contact Us ICON i20 Golf Cart 9 ICON Electric Vehicles 866 426 6380 sales iconev com 4406 Madison Industrial Lane Suite 200 Tampa FL 33619 www iconev com...

Page 10: ...ICON EV Manual 10 Introduction Introduction...

Page 11: ...commend against the use of any hand held device while driving and encourage the use of voice operated systems when possible Make sure you are aware of all applicable local laws that may affect the use...

Page 12: ...12 ICON EV Manual Practice Safety Practice Safety...

Page 13: ...e to the electrical system Use only properly insulated tools when working on electrically powered vehicles or around batteries to avoid electrical shock or damage to the electrical system Maintain all...

Page 14: ...acted can result in loss of vehicle control crash and injury We strongly recommend that you use extreme caution when using any device that may take your focus off the road Your primary responsibility...

Page 15: ...15 ICON EV Manual Warranty Information Warranty Information...

Page 16: ...will free of charge repair or replace at ICON s option any part determined to be defective by ICON due to faulty workmanship or material from the factory Parts used in warranty repairs will be warrant...

Page 17: ...any alleged failure in a vehicle or battery charger or any damage or loss to the purchaser or any third party for lost time inconvenience or any economic loss whether or not icon was apprised of the...

Page 18: ...18 ICON EV Manual Vehicle Model Information Vehicle Model Information...

Page 19: ...CON 1 5kw Onboard Length x Width x Height 8 x 4 x 6 5 Dimensions Motor 65 1187 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 15 MPH Max Speed 20 50 miles Range 10 Turn...

Page 20: ...ICON 1 5kw Onboard Length x Width x Height 8 x 4 x 6 5 Dimensions Motor 65 1240 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 15 MPH Max Speed 20 50 miles Range 10 Tu...

Page 21: ...Onboard Length x Width x Height 9 x 4 x 6 Dimensions Motor 65 1366 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 10 Turning Radius...

Page 22: ...w Onboard Length x Width x Height 9 x 4 x 6 Dimensions Motor 65 1344 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 10 Turning Radius...

Page 23: ...Onboard Length x Width x Height 10 x 4 x 6 Dimensions Motor 65 1275 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 10 Turning Radius...

Page 24: ...kw Onboard Length x Width x Height 10 x 4 x 6 Dimensions Motor 65 1338 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 10 Turning Radi...

Page 25: ...Onboard Length x Width x Height 13 x 4 x 6 Dimensions Motor 65 1451 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 12 Turning Radius...

Page 26: ...Onboard Length x Width x Height 13 x 4 x 6 Dimensions Motor 65 1514 lbs Wheelbase Curb Weight Including batteries Passengers 370 lbs Load Capacity 25 MPH Max Speed 20 50 miles Range 12 Turning Radius...

Page 27: ...27 ICON EV Manual Seatbelts Seatbelts...

Page 28: ...personal injury or death in the event of a sudden stop or crash Warning All occupants of your vehicle including the driver should always properly wear their seatbelts even when an airbag supplemental...

Page 29: ...ning Do not use cleaning solvents bleach or dye on the vehicle s seatbelts as these actions may weaken the belt webbing Seatbelt Extensions Warning Depending on where you secure a child restraint and...

Page 30: ...30 ICON EV Manual Key Key...

Page 31: ...le The key cannot be removed until turning the vehicle off Vehicle Direction Selector 01 Turn key on 02 Sleect forward or reverse 03 Push the accelerator to start moving and use the parking pedal to s...

Page 32: ...32 ICON EV Manual Lift Bed Lift Bed...

Page 33: ...not equipped with seats and seatbelts Make sure everyone in your vehicle is in a seat and properly using a seatbelt Failure to follow this warning could result in serious personal injury or death Warn...

Page 34: ...34 ICON EV Manual Exterior Mirrors Exterior Mirrors...

Page 35: ...or before turning the key on to drive the vehicle Warning Do not adjust the mirrors when your vehicle is moving This could result in the loss of control of your vehicle serious personal injury or deat...

Page 36: ...36 ICON EV Manual Instrument Cluster Instrument Cluster...

Page 37: ...peed Battery State of Charge Battery Volts and Total Miles Traveled are constantly displayed At the top of the instrument cluster a row of alert lights illuminates when the turn signals headlights hig...

Page 38: ...38 ICON EV Manual Seats Seats...

Page 39: ...maximum of two occupants The drive and front seat passenger must use safety belts when the vehicle is in motion Rear Seats The rear seats are designed for a maximum of two occupants The drive and fro...

Page 40: ...40 ICON EV Manual High Voltage Batteries High Voltage Batteries...

Page 41: ...ng or connecting battery cables 02 Remove negative battery cable 03 Remove positive battery cable 04 Connect battery cables in reverse order Viewed from driver side of vehicle 01 Remove negative batte...

Page 42: ...fire at the battery Carefully place battery cables and hold downs making sure that cables do not lay across vent caps Always remove the negative cable to the motor controller first and install it las...

Page 43: ...tion is known as sulfation Both conditions reduce the battery s performance and may cause premature battery failure Undercharging will also cause stratification Overcharging Continuous charging causes...

Page 44: ...ate to realize the intelligent control of electric vehicle charging Power Recharging Procedure The charger can detect track and protect charged batteries in a dynamic and automatic manner maintaining...

Page 45: ...follow this warning could result in fire serious personal injury or death Warning Do not attempt to open the charging equipment Failure to follow this instruction could result in personal injury death...

Page 46: ...46 ICON EV Manual Description of Batteries Description of Batteries...

Page 47: ...in winter temperatures unless the temperature falls below 75 F 60 C For winter storage the batteries must be clean fully charged and disconnected from any source of electrical drain On all electric v...

Page 48: ...safe operation 33 Total battery system energy capacity Ah 165 oo 220A Total battery system specific energy density Whr kg 48 2 Trojan Flooded Lead Acid 6 8 Volt Battery Type Trojan Flooded Lead Acid...

Page 49: ...rning Do NOT DROP the control box or coupler Warning Do NOT use if stored outside temperature range specified Warning IF the cable becomes separated from the control box or the charger coupler DO NOT...

Page 50: ...Owner s Manual Description of Batteries 50 AGM Battery Warning These batteries DO NOT require water DO NOT WATER your AGM batteries...

Page 51: ...51 ICON EV Manual Brakes Brakes...

Page 52: ...warning could result in the loss of vehicle control serious personal injury or death Warning Do not allow the fluid to touch your skin or eyes If this happens rinse the affected areas immediately wit...

Page 53: ...THE MANUAL EMB SETTING FOR AN EXTENDED PERIOD OF TIME This may result in damage to the magnetic brake 06 If your vehicle has had a catastrophic battery or other failure and does not have the necessary...

Page 54: ...54 ICON EV Manual Rear View Camera Rear View Camera...

Page 55: ...the interior and exterior mirrors for maximum coverage Warning Objects that are close to either corner of the bumper or under the bumper might not be seen on the screen due to the limited coverage of...

Page 56: ...56 ICON EV Manual Load Carrying Load Carrying...

Page 57: ...affect the perfomance and handling of your vehicle cause vehicle damage and can result in the loss of control of your vehicle serious personal injury or death Warning Do not use replacement tires wit...

Page 58: ...58 ICON EV Manual Towing Towing...

Page 59: ...Owner s Manual Towing 59 Towing Warnings Do not tow with this vehicle Warning Your vehicle is not approved for trailer towing Never tow a trailer with your vehicle...

Page 60: ...60 ICON EV Manual Fuses Fuses...

Page 61: ...connecting the battery or refilling fluid reservoirs Warning Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire dama...

Page 62: ...62 ICON EV Manual Maintenance Maintenance...

Page 63: ...nctioning properly Warning Consult your ICON dealer before using your vehicle if you suspect brake problems Brake failure could result in a serious accident Death or serious personal injury can result...

Page 64: ...ts Check steering operation Check reverse alarm operation Check for loose or broken connections Check all wire insulation for cracks and or worn spots Clean Lube pedal control area Check shock absorbe...

Page 65: ...65 ICON EV Manual Storing the Vehicle Storing the Vehicle...

Page 66: ...kPa 1 4 kgf cm2 25 psi 02 Clean exterior of the vehicle 03 For short term storage 1 30 days flip tow switch to Tow setting 04 For long term storage 30 days disconnect negative terminal to minimize dr...

Page 67: ...67 ICON EV Manual Operation and Control Operation and Control...

Page 68: ...tion is OFF The MANUAL EMB position is for times when the vehicle must be manually pushed Key Switch Insert the vehicle key into the ignition slot and turn the key to the right to operate the vehicle...

Page 69: ...ing speed in traffic and could lead to serious injury Instrument Cluster The instrument cluster displays important information to the operator Vehicle Speed Battery State of Charge Battery Volts and T...

Page 70: ...70 ICON EV Manual Wheels Tires Wheels Tires...

Page 71: ...ng in head buildup and internal damage to the tire It also may result in unnecessary tire stress irregular wear loss of vehicle control and accidents A tire can lose up to half of its air pressure and...

Page 72: ...72 ICON EV Manual Scheduled Maintenance Scheduled Maintenance...

Page 73: ...ded to Batteries It is best to check your new batteries regularly as this will give you a good feel for how often your application will require battery watering WARNING A brand new battery may have a...

Page 74: ...74 ICON EV Manual Vehicle Starting Procedure Vehicle Starting Procedure...

Page 75: ...n the same way so that they become second nature Warning To keep car from moving while performing pre operation checks Remove main switch key Apply parking brake Death or serious personal injury can r...

Page 76: ...e operation of the accelerator pedal differs from that of an automobile When the key switch is the ON position and the Forward Reverse switch is in either the FORWARD or REVERSE position pressing the...

Page 77: ...77 ICON EV Manual Reporting Safety Defects Reporting Safety Defects...

Page 78: ...it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or ICON Electric Vehicles To contact NHTSA you may call the Vehicle Safety...

Page 79: ...and safety precautions in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them...

Page 80: ......

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