background image

3

10. 

Use the supplied 7/16” bolts and washers to secure the ICON coil-over to the lower arm using a 5/8” wrench/socket. [Torque to 

50 ft-lbs] The bar pin is installed to offset the shock forward to increase axle clearance. Each 7/16” bolt will get 2 washers, the thicker 

black oxide washer will go against the Lower control arm, while the thinner yellow zinc washer will go against the head of the bolt. 

[FIGURE 6 & 7]

11. 

Connect the upper control arm to the knuckle using an 18mm socket/wrench. [Torque OEM balljoint to factory spec]  

[75 ft-lbs for the ICON DELTA JOINT]

12. 

Connect the tie rod to the spindle using a 21mm and 10mm wrench. [Torque to factory spec]

13. 

Connect the swaybar link to the spindle using a 21mm and T45 torx wrench. 

14. 

Hold the Reservoir bracket in position as shown. Mark and center punch the bolt hole location. Use a 11/32” drill bit and drill the 

hole. Then use supplied self-tapping bolt (605144) with lock washer (605131) to mount the reservoir bracket using a 9/16” socket/

wrench. 

[FIGURE 8]

15. 

Mount the reservoir to the bracket using supplied hose clamps and a flat head screw driver or 5/16” socket/wrench. 

16. 

Repeat steps for passenger side.

17. 

Install Wheels and lower vehicle to the ground. [Torque to factory spec]

18. 

If the lower arms were removed from the frame pivots, tighten the bolts now. [Torque to factory spec]

19. 

Have the truck professionally aligned. 

RETORQUE ALL NUTS, BOLTS AND LUGS AFTER 100 MILES AND PERIODICALLY THEREAFTER.

VERIFY ALL FASTENERS ARE PROPERLY TORQUED BEFORE DRIVING VEHICLE.

FIG.8

FIG.7

FIG.6

BOLTS

BAR PIN DIAGRAM

WASHERS

FRONT OF 

TRUCK

Summary of Contents for 91824E

Page 1: ...NCH 18MM SOCKET WRENCH 21MM SOCKET WRENCH 27MM SOCKET WRENCH 5 16 SOCKET WRENCH 9 16 SOCKET WRENCH 5 8 SOCKET WRENCH TECH NOTES 1 ESTIMATED INSTALL TIME 2 3 HOURS 2 YOUR ICON COILOVER ASSEMBLIES COME FACTORY CHARGED TO 250 PSI RELEASING NITROGEN PRESSURE MAY LEAD TO SHOCK MALFUNCTION AND REDUCED RIDE QUALITY FAILURE CAUSED BY LOW NITROGEN PRESSURE IS NOT COVERED UNDER ICON S WARRANTY POLICY 3 MUST...

Page 2: ...over can then be removed completely FIGURE 4 7 If the Lower arm was removed re install it at this time Do not torque the pivot bolts until the truck is sitting on its own weight 8 Using a hammer or a ball joint separator separate the taper from the spindle Remove the nut and disconnect the UCA from the spindle if applicable refer to ICON Delta Joint Upper Control Arm installation instruction at th...

Page 3: ...pindle using a 21mm and T45 torx wrench 14 Hold the Reservoir bracket in position as shown Mark and center punch the bolt hole location Use a 11 32 drill bit and drill the hole Then use supplied self tapping bolt 605144 with lock washer 605131 to mount the reservoir bracket using a 9 16 socket wrench FIGURE 8 15 Mount the reservoir to the bracket using supplied hose clamps and a flat head screw dr...

Page 4: ...ny manufacturer s defects If a shock fails within the initial year of ownership the shock must be shipped to ICON Vehicle Dynamics for inspection and service If a shock is inspected and it has been determined the shock failed due to neglect damage caused by improper installation or any other reason besides normal wear and tear the owner of said shock is responsible for all service costs This inclu...

Reviews: