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For technical questions, please call 1-888-866-5797.

Item 64938

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Gauge (1)

Pressure Testing 

and Bleed-Off 

Assembly (2)

Adapters

(32, 33, 34, 35, 37, 

38, 40, 41, 42, 43, 

44, 45, or 46)

and O-Rings from 

Seal & Service 

Kit (4)

Figure M

1.  Turn off the ignition.

2.  Clean the top of the fuel distributor to 

keep dirt from entering the fuel system.

3.  Relieve the fuel pressure.  Refer 

to the vehicle’s service manual for 
specific pressure relief procedures.

4.  Connect the Gauge to the Pressure 

Testing and Bleed-Off Assembly.

5.  Install Adapter(s) #32, 33, 34, 35, 

37, 38, 40, 41, 42, 43, 44, 45, or 46 
and O-Ring from the #4 Seal and 
Service Kit to the engine as required.

6.  Attach the female quick coupler 

on the Pressure Testing and 
Bleed-Off Assembly to the male 
quick coupler on the Adapter.

7.  Start the engine and allow it to 

idle.  Check for leaks.  Read 
the fuel pressure.  Compare 
the value on the Gauge to the 
value in the service manual.

8.  With free end of Bleed-Off Hose in a 

suitable container, press button on 
side of Bleed-Off Assembly slowly 
to release any air in the test Hose.  
Refer to Safety Information before 
removing Tester from vehicle.

9.  Remove Tester and 

Adapter(s) from vehicle.

10.  Reconnect vehicle’s fuel injection 

lines to original condition.

11.  Start vehicle and check for leaks.

Summary of Contents for 64938

Page 1: ...ence 21d When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2021 by Harbor Freight Tools All...

Page 2: ...safer at the rate for which it is designed 5 Maintain the Service Kit with care Keep this product clean Properly maintained products are less likely to malfunction Do not use damaged products Tag dama...

Page 3: ...18 Do not smoke while performing any fuel injection tests or repairs 19 Always have a dry chemical Class B fire extinguisher within reach 20 Make sure to provide a suitable container to catch released...

Page 4: ...into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Applications Picture Description Application 1 High Pressure Gauge with Boot DQG RRN 36 Connects to 2 for basic testing 2...

Page 5: ...Z 6FKUDGHU Adapter Early GENERAL MOTORS TBI systems supply line 14 QWHUQDO ODUH Z 6FKUDGHU Adapter Early GENERAL MOTORS TBI systems supply line 15 PP External O Ring Adapter GENERAL MOTORS TBI supply...

Page 6: ...ting 8VH ZLWK VHH DERYH 30 M12 Female Banjo Fitting 8VH ZLWK VHH DERYH 31 0 WHUQDO O Ring Adapter RU YHKLFOHV ZLWK PP ILWWLQJV HONDA ACURA STERLING Multi Port PGM 32 0 WHUQDO O Ring Adapter 9HKLFOHV Z...

Page 7: ...QDO Internal Swivel Adapter For vehicles with metric threads European CIS CISE 47 0 QYHUWHG Flare Adapter Fuel fitting size found on some hard line fuel connections like TOYOTA 48 0 21 Pulse Dampener...

Page 8: ...bleed off assembly slowly to depressurize the fuel system 11 Refer to Safety Information before removing Tester from vehicle 12 Replace the protective cap onto the test fitting on vehicle Check for l...

Page 9: ...e gaskets from the banjo fitting so that the fuel inlet is once again connected to the fuel rail or cold start injector The test Adapter will hold the banjo assembly in position 6 Torque the Adapters...

Page 10: ...the service manual 9 Stop the engine and turn the ignition OFF 10 With free end of Bleed Off Hose in a suitable container press the button on side of Bleed Off Assembly slowly to depressurize the fuel...

Page 11: ...eve the fuel pressure Refer to the vehicle s service manual for specific pressure relief procedures 3 The connection with the vehicle s fuel injection system is on the fuel rail 4 A disconnect tool no...

Page 12: ...nections for leaks 9 Read the Gauge and compare the result with the pressure values in the service manual 10 Stop the engine and turn the ignition OFF 11 With free end of Bleed Off Hose in a suitable...

Page 13: ...throttle body or discharge side of the fuel pump 4 Assemble the 5 Adapter and Hose with Hose Clamps from the 4 Seal and Service Kit 5 Connect the 5 Adapter as assembled above between the disconnected...

Page 14: ...side of Bleed Off Assembly slowly to depressurize the fuel system 10 Refer to Safety Information before removing Tester from vehicle 11 Reconnect vehicle s fuel line and tighten all clamps securely Ch...

Page 15: ...elief procedures 4 The CIS system has a primary circuit with pressure regulated at the fuel distributor This is known as supply pressure primary pressure or line pressure The side of the Tester withou...

Page 16: ...Install Adapter s 32 33 34 35 37 38 40 41 42 43 44 45 or 46 and O Ring from the 4 Seal and Service Kit to the engine as required 6 Attach the female quick coupler on the Pressure Testing and Bleed Of...

Page 17: ...ol with clean cloth 3 Periodically check the threads for damage 4 Keep clean and free from dirt grease and grit 5 Store tool in its Carrying Case when not in use PLEASE READ THE FOLLOWING CAREFULLY 7...

Page 18: ...HVW GDSWHU Part Description 27 0 0DOH RXEOH DQMR EFI Pressure Test Adapter 28 0 0DOH RXEOH DQMR EFI Pressure Test Adapter 29 M8 Female Banjo Fitting 30 M12 Female Banjo Fitting 31 0 WHUQDO 2 5LQJ GDSW...

Page 19: ...For technical questions please call 1 888 866 5797 Item 64938 Diagram 9 10 11 12 21 7 8 2 3 26 27 28 29 30 1 24 23 22 20 19 18 17 16 15 14 13 6 5 25 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47...

Page 20: ...ranty excludes normal wear and tear and does not apply to products subjected to misuse use or operation other than for the intended purpose or not in accordance with the product manual abuse accident...

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