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ICON Health & Fitness PRO-FORM 635, User Manual, Page: 2 / 16

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ICON Health & Fitness PRO-FORM 635 User Manual Download Page 2

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27

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HOW TO USE THE CHEST PULSE SENSOR  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OPERATION AND ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
HOW TO FOLD AND MOVE THE TREADMILL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
TROUBLE-SHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CONDITIONING GUIDELINES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
PART LIST  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ORDERING REPLACEMENT PARTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: An EXPLODED DRAWING is attached in the centre of this manual. 

WARNING:

To reduce the risk of burns, fire, electric shock, or injury to persons, read the

following important precautions and information before operating the treadmill.

IMPORTANT PRECAUTIONS

1. It is the responsibility of the owner to ensure

that all users of this treadmill are adequately
informed of all warnings and precautions.

2. Use the treadmill only as described in this

manual.

3. Place the treadmill on a level surface, with at

least 2.5 m (8 ft.) of clearance behind it. Do not
place the treadmill on any surface that blocks
air openings. To protect the floor or carpet
from damage, place a mat under the treadmill.  

4. When choosing a location for the treadmill,

make sure that the location and position 
permit access to an electrical plug.

5. Keep the treadmill indoors, away from mois-

ture and dust. Do not put the treadmill in a
garage or covered patio, or near water. 

6. Do not operate the treadmill where aerosol

products are used or where oxygen is being
administered. 

7. Keep children under the age of 12 and pets

away from the treadmill at all times.

8. The treadmill should not be used by persons

weighing more than 115 kg (250 lbs.). 

9. Never allow more than one person on the

treadmill at a time. 

10. Wear appropriate exercise clothing when

using the treadmill. Do not wear loose cloth-
ing that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women. Always wear athletic
shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals. 

11. When connecting the power cord (see page 9),

plug the power cord into an earthed circuit.
When replacing the fuse, on ASTA approved
BS1362 type should be fitted to the fuse car-
rier. A 13 amp fuse should be used. No other
appliance should be on the same circuit. 

PART LIST—Model No. PETL63510

R0601A

To locate the parts listed below, refer to the EXPLODED DRAWING attached in the centre of this manual.

1

1

Motor Belt

2

1

Pulley/Flywheel/Fan

3

4

Motor Nut

4*

1

Motor/Pulley/
Flywheel/Fan

5

1

Incline Motor Bolt

6

1

Plastic Incline Motor
Spacer

7

1

Incline Motor

8

1

Stop Bracket

9

1

Small Nut

10

3

Star Washer

11

4

Thick Base Pad

12

1

Frame

13

1

Latch Assembly

14

1

Splitter

15

8

Incline Motor Nut

16

4

Hood Screw

17

4

Plastic Stand-off

18

1

Hood Bracket (short)

19

1

Hood Bracket (long)

20

2

Warning Decal

21

1

Reed Switch

22

1

Reed Switch Clip

23

1

Motor/Controller Wire

24

1

Controller

25

1

Electronics Bracket

26

1

Circuit Breaker

27

1

Receptacle

28

1

Grounding Nut

29

1

On/Off Switch

30

1

Inlet Bracket

31

1

Incline Leg

32

2

Frame Pivot Bolt

33

2

Frame Pivot Spacer

34

1

Upright Wire Harness

35

1

Front Roller Adj. Bolt

36

4

Roller Adj. Washer

37

2

Motor Tension Nut/ 
Front Roller Nut

38

4

Motor Bolt

39

2

Cap Screw

40

1

Left Foot Rail Cap

41

2

Foot Rail

42

1

Front Roller/Pulley

43

1

Magnet

44

2

Platform Centre Screw

45

2

Isolator

46

4

Isolator Screw

47

15

Plastic Fastener

48

1

Shield

49

2

Belt Guide

50

1

Book Holder

51

1

Front Belly Pan

52

1

Power Supply

53

4

Cable Tie Clamp

54

4

Cable Tie

55

1

Walking Belt

56

1

20” Wire Harness

57

1

Rear Roller

58

1

Belly Pan Spacer

59

2

Rear Foot

60

7

Rear Foot Screw

61

1

Ground Wire

62

5

Ground Wire Screw

63

1

Belly Pan

64

1

Rear Endcap

65

2

Rear Roller Adj. Bolt

66

1

Motor

67

1

Latch Decal

68

4

Platform Screw

69

6

Electronics Screw

70

1

Latch Catch

71

1

Walking Platform

72

5

8” Cable Tie

73

1

Jack

74

1

Motor Tension Bolt

75

2

Foot Rail Insert

76

14

Short Screw

77

1

Console

78

1

Choke

79

4

Long Screw

80

1

10’ iFIT.com Wire

81

4

Motor Bushing

82

1

Upright

83

2

Incline Leg Pivot Bolt

84

1

Motor Mount Isolator

85

2

Handrail Extension

86

2

Wheel Bolt

87

1

Console Base

88

1

Motor Tension Washer

89

10

Console/Latch Screw

90

1

Key/Clip

91

1

Incline Motor Plate

92

1

Right Foot Rail Cap

93

1

Motor Tension Bushing

94

1

Motor Hood

95

2

Front Wheel

96

1

Incline Motor Shield

97

2

Base Pad

98

1

12” Audio Wire

99

2

Upright Grommet

100

1

Allen Wrench

101

17

Screw

102 1

Edge 

Trim

103

2

Extension Leg

104

2

Upright Endcap

105

1

Shock

106** 2

Extension Leg
Assembly

107

2

Pulse Bar Bolt

108

2

Pulse Bar Washer

109

1

Pulse Bar

110

1

Right Handgrip

111

1

Audio Wire Nut

112

1

European Power Cord

113

1

Rubber Ring

114

1

Interface Bracket

115

1

Filter

116

1

Console Base Bottom

117

2

Upright Endcap

118** 1

Chest Pulse Sensor

119

21

Hood Bracket Screw/ 
Incline Shield Screw

120

1

Rear Foot Spacer 

121** 1

Hand Weight Set

122

1

Left Handgrip

123

2

Static Decal

124

1

Hand Pulse Wire

125

1

Choke Bracket

126

1

Chest Pulse Strap

127

1

Ground Screw

#

1

8” White Wire, 2F

#

1

14” White Wire, 2F

#

1

10” Blue Wire, 2F

#

1

20” Wire Harness, 2F

#

1

8” Blue Wire, 2F

#

1

4” Blue Wire, 2F

#

1

4” Black Wire, M/F

#

1

4” Black Wire, 2F

#

1

4” Green Wire, F/Ring

#

1

8” Green Wire, F/Ring

#

1

8” Green Wire, 2 Ring

#

1

User's Manual

* Includes all parts in the box
**For information about the optional

hand weight set, see page 21

# These parts are not illustrated 

No. Qty.

Description

No. Qty.

Description

No. Qty.

Description

 

Summary of Contents for PRO-FORM 635

Page 1: ...THE PART S see the PART LIST on page 27 and the EXPLODED DRAWING attached in the centre of this manual PROFORM is a registered trademark of ICON Health Fitness Inc 08457 089009 USER S MANUAL CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this man ual for future reference Serial Number Decal Model No PETL63510 Serial No _ Find the serial number decal ...

Page 2: ...cline Motor Nut 16 4 Hood Screw 17 4 Plastic Stand off 18 1 Hood Bracket short 19 1 Hood Bracket long 20 2 Warning Decal 21 1 Reed Switch 22 1 Reed Switch Clip 23 1 Motor Controller Wire 24 1 Controller 25 1 Electronics Bracket 26 1 Circuit Breaker 27 1 Receptacle 28 1 Grounding Nut 29 1 On Off Switch 30 1 Inlet Bracket 31 1 Incline Leg 32 2 Frame Pivot Bolt 33 2 Frame Pivot Spacer 34 1 Upright Wi...

Page 3: ...INSTRUCTIONS CONDITIONING GUIDELINES The following guidelines will help you to plan your ex ercise program For more detailed exercise informa tion obtain a reputable book or consult your physician EXERCISE INTENSITY Whether your goal is to burn fat or to strengthen your cardiovascular system the key to achieving the desired results is to exercise with the proper intensity The proper intensity leve...

Page 4: ... cally rise to the maximum incline level and then return to the minimum level This will recalibrate the incline PROBLEM The chest pulse sensor does not function properly SOLUTION a If the chest pulse sensor does not function properly refer to CHEST PULSE SENSOR TROUBLE SHOOTING on page 8 b If the chest pulse sensor still does not function properly the battery should be changed To replace the batte...

Page 5: ...tened you should be able to lift each side of the walking belt 7 to 10 cm 3 to 4 in off the walking platform Be careful to keep the walking belt centred Plug in the power cord insert the key and run the treadmill for a few minutes Repeat until the walking belt is properly tightened c If the walking belt still slows when walked on please call our Customer Service Department PROBLEM The walking belt...

Page 6: ...ve the Reed Switch slightly Retighten the Screw Re attach the hood and run the treadmill for a few min utes to check for a correct speed reading Tripped Reset Tripped c Reset On Position d 43 21 76 3 mm 42 Top View a ASSEMBLY Assembly requires two people Set the treadmill in a cleared area and remove all packing materials Do not dispose of the packing materials until assembly is completed Assembly...

Page 7: ...oapy water to the Handrail Extension 76 82 122 Cutout 76 Post 85 4 76 76 HOW TO FOLD AND MOVE THE TREADMILL HOW TO FOLD THE TREADMILL FOR STORAGE Before folding the treadmill adjust the incline to the lowest position If this is not done the treadmill may be permanently damaged Next unplug the power cord CAUTION You must be able to safely lift 20 kg 45 lbs in order to raise lower or move the treadm...

Page 8: ... the chest strap if necessary The chest pulse sensor should be under your clothing tight against your skin and as high under the pectoral muscles or breasts as is comfortable Make sure that the logo on the sensor unit is facing forward and is right side up Pull the sensor unit away from your body a few inches and locate the two electrode areas on the inner side The electrode areas are the areas co...

Page 9: ...e at 1 0 mph When the next chirp is heard the speed and incline will change to the next settings of the program When the program is completed the walking belt will stop and the Time Segment Time display will begin to flash Note To use another program press the Stop button and go to step 5 Note If the speed or incline of the treadmill does not change when a chirp is heard make sure that the iFIT co...

Page 10: ... a button As you exercise the console will display continuous exercise feedback You can even measure your heart rate using the built in thumb pulse sensor or the chest pulse sensor Six certified personal trainer programs are also offered Each program automatically controls the speed and incline of the treadmill to give you an effec tive workout In addition the console features two pulse programs t...

Page 11: ...T IN RF OUT IN OUT CH 3 4 Audio Cable Adapter B Wire removed from AUDIO OUT jack RCA Adapter HOW TO TURN ON THE POWER Plug in the power cord see HOW TO PLUG IN THE POWER CORD on page 9 Locate the on off switch on the treadmill near the power cord Move the on off switch to the on position Stand on the foot rails of the treadmill Find the clip attached to the key and slide the clip onto the waistban...

Page 12: ...om one number to the other The lower indicator will light when watts are shown This display will also show your heart rate when the chest pulse sensor is worn or the thumb pulse sensor is used Speed Min Mile display This display shows the speed of the walking belt and your current pace pace is measured in minutes per mile Every seven seconds the display will change from one number to the other The...

Page 13: ...e profiles show the maximum speed and incline settings for the programs For example the upper left profile shows that the treadmill will reach a maximum speed of 4 mph and a maximum incline of 8 dur ing the first program The LED display will show a simplified pro file of the program you have selected The Time Segment Time display will show how long the program will last Press the Start button or t...

Page 14: ...ms can be stopped at any time with the Stop button To reuse a pulse program reselect the program and then restart it at the beginning Follow your progress with the displays Refer to step 6 on page 11 When the program has ended remove the key from the console See step 7 on page 14 7 6 5 4 To stop the program temporarily press the Stop button The Time Segment Time display will begin to flash To rest...

Page 15: ... 44 101 47 45 46 47 47 62 53 54 59 60 62 61 64 65 60 59 47 63 57 67 51 66 36 65 36 68 68 12 75 75 37 74 37 81 23 98 93 88 101 101 120 37 25 69 48 62 119 27 28 84 112 114 114 111 6 101 58 EXPLODED DRAWING Model No PETL63510 R0601A SAVE THE EXPLODED DRAWING FOR FUTURE REFERENCE To identify the parts shown on this exploded drawing refer to the PART LIST on page 27 of the USER S MANUAL ...

Page 16: ...22 85 76 76 95 103 95 106 106 104 104 11 101 11 101 13 110 85 76 76 76 76 89 83 119 11 101 96 11 101 83 82 16 16 16 94 101 91 99 127 72 101 105 101 16 34 56 80 73 20 108 107 46 46 90 121 79 79 118 124 123 123 97 97 10 28 14 126 102 EXPLODED DRAWING Model No PETL63510 R0601A ...

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