Ice ICE B1 2008 Assembly Instructions And Owner'S Manual Download Page 30

30 

 
 

Troubleshooting 

 

Symptoms 

Possible Cause 

Corrective Action 

Lever goes to the handlebar 

Damaged cable 

Damaged cable housing 

Brake pads worn out 

Replace cable 

Replace cable housing 

Replace pads 

Spongy Lever 

Damaged cable 

Damaged cable housing 

Replace cable 

Replace cable housing 

Disc Rotor rubbing on the 

Pads 

Caliper not adjusted correctly 

over disc 

Inadequate clearance 

 

Bent rotor 

Re-centre the caliper 

 

Re-adjust brake pad clearance 

 

Replace with new rotor (can 

sometimes be bent straight) 

No braking power 

Contaminated pads 

 

Worn out pads 

Contaminated disc 

Replace new pads, clean disc with 

alcohol 

Replace new pads 

Clean disc with alcohol 

Pads fall out 

Missing retaining pin 

Replace pin 

 

 

TIP – periodic removal and lubrication of the brake cables helps 

increase their life and gives smoother operating brakes.  

Disconnect them at the wheel, and then a small amount of light oil 

can be dribbled down the housing without removing the inner 

cable. 

 

Warning: If you are not confident of servicing your brakes 

correctly, we strongly recommended that you have a competent 

cycle mechanic service your disc brake system.  

6.4 Drivetrain

 

The chain pulley on the tension side of the chain will wear over time.  Initially it may make a small amount of 

noise, but within a few weeks it will bed in and run much quieter.  A pulley should normally last about 10,000-

12,000 miles, but if it shows significant wear, replace it. 
Check that your cranks are tight after the first 50 miles of riding.  These should be fastened firmly to the bottom 

bracket, with no play.  Even a small amount of movement will cause the joint between the spindle and the hole in 

the crank to wear, resulting eventually in damage to the chainset. 

The rear derailleur idlers tend to collect oil and dirt.  Clean them with a dry rag.  If they squeak, they can be 

disassembled and greased.  When you lubricate your chain, put a drop of light oil on the moving pivots of the 

derailleur; they will last much longer.  

The more you ride your bike, the more used you become to the sounds it makes.  If you notice any change in the 

sound your bike makes, check it carefully; it may be a sign of something needing attention.

 

6.5 The frame 

 

The main frame of your ICE B1 is a baked-on finish that is both tough and beautiful.  It is possible to damage the 

coating.  If this happens, touch-up paint is available from ICE to repair the damage.  Lightly abrade the scrape 

with fine sandpaper, cover the exposed metal with regular metal primer, and then apply the coloured touch-up 

paint 
The front boom and rear section of your ICE B1 are anodized.  They require little maintenance except for regular 

cleaning. 
Mud, rain, road salt, salt air, and sweat can all affect the finish of your bike.  Fitting mudguards will help to keep 

road dirt off your bike.   
Regular cleaning and corrosion protection should be a part of your maintenance routine.  We recommend hand 

washing your bike with warm soapy water and a rag or soft brush.  Never use abrasive cleaners or solvents on 

the powder-coated finish.  Rinse well and dry after, and then lubricate the chain. 
Do not clean your bike using a pressure washer, as the water will force its way into bearings, removing the 

grease and causing corrosion. 

 

Summary of Contents for ICE B1 2008

Page 1: ...Inspired Cycle Engineering Ltd 2 0 0 8 I C E B 1 STEP BY STEP ASSEMBLY INSTRUCTIONS and OWNERS MANUAL...

Page 2: ...2 2 Fit the brake rotors and wheels 8 2 3 Adjusting the disc brakes 8 2 4a Assembling the seat mesh seat 9 2 4b Assembling the seat hard shell seat 10 2 5 Fit the seat 10 2 6 Fit the chainset 11 2 7...

Page 3: ...tubes wheels 31 6 7 Suspension 31 6 8 Storage 31 6 9 Serial Number 32 6 10 Recommended minimum tools and spares 32 7 0 Safety 33 8 0 Other Important Information 34 8 1 Recumbent Bike forums on the In...

Page 4: ...4 1 1 Overview...

Page 5: ...o rush through When assembling your bike please refer to the table in the appendix for the proper tightening torques for all fasteners Do not over tighten Adjusting and Closing Quick releases Open Clo...

Page 6: ...be careful not to cut through the parts or to mark the paintwork Have a good look at the various packages and familiarize yourself with the various parts In addition to the main components shown belo...

Page 7: ...7 Rear and Front Derailleurs Brake Rotors and Chain Seat Mount and fixing clips and quick releases Seat Cover and Frame mesh seat models Seat and Cover hard shell seat models...

Page 8: ...e gears on the same side as the brake disc Fit the rear wheel to the rear swingarm You may find this easier if the Velcro restraining strap on the swingarm is fastened around the rear section main tub...

Page 9: ...the top buckle and pull snug Thread the next strap down through its corresponding buckle and pull snug Make sure the seat cover is centred on the seat frame and the top of the cover is not to high or...

Page 10: ...he protection from the Double Faced Tape and stick the cover to the seat 2 5 Fit the seat The seat is provided with 4 plastic SP 6 clamps Two of these clamps go around the bottom seat rail and the oth...

Page 11: ...nset You now need to install the left and right sides of the chainset Your bike is supplied with the bottom bracket already installed It is every important to follow these instructions exactly If the...

Page 12: ...simply opening the seat mount quick release sliding the seat mount off the quick release and slotting it back over using a different set of slots Please refer to section 3 4 You may find a more uprig...

Page 13: ...adjust their position on the handlebars Usually some rotation is required Make sure you can grip the brake levers correctly and that you can see the gear numbers on the shifters Tighten everything up...

Page 14: ...ul not to crush or deform the cable TIP Do not trim any cables until you are happy with the various settings of front boom and gears The loose end of the cable can be tightly coiled so that it is out...

Page 15: ...outer link The final adjustment will take place once the chain is installed Fit the long length of gear outer casing into the rear derailleur Check that the rear derailleur is in the smallest cog pos...

Page 16: ...ng all the chaintubes together Mount the chain tube assembly and pulley onto the frame Ensure that the cables run behind the pulley plate as shown in the photo below Twist the right hand rear shifter...

Page 17: ...s it thought the short length of chaintube under the pulley Now checking that the chain is not twisted inside the chain tube thread the bottom chain up through the derailleur and over the largest cog...

Page 18: ...ll move up a fraction Then check that there is not too much slack when using the smallest chain ring and smallest cassette sprocket TIP get an extra pair of hands to help with this Make sure that any...

Page 19: ...chainring Adjust the high limit screw so that clearance between the front derailleur cage outer plate and the chain is 0 0 5 mm Adjust the Front mech low limit screw Place the chain on the largest rea...

Page 20: ...chain shifts beyond the second cog decrease the cable tension by turning the shifter barrel adjuster clockwise Repeat the two former steps until shifting and cable tension is accurate It is not enough...

Page 21: ...ry experimenting with cutting out pads and sticking them on You should be trying to pad any spaces where you do not touch the seat Don t pad the pressure points pad around them You can temporarily hol...

Page 22: ...se 3 5 Leg length A small adjustment can be quite noticeable just like adjusting the saddle on a conventional bike Change gear to the smallest chain ring Undo the two clamp bolts under the front boom...

Page 23: ...o the front derailleur tube utilising the optional ICE front light mount Rear lights can be mounted on the upper seat cross rail or on optional neck rest The front light mount simply bolts into place...

Page 24: ...ay up so you can read the writing in the side and they are draped over the seat The top strap is either wrapped around the top seat tube if you don t have a neck rest fitted photo left or looped over...

Page 25: ...rips If you have previously fitted a mirror consider using one of our mirror mounts to place the mirror in a more convenient place on the handlebars 4 5 Fitting a Rohloff The left side CNC rear drop o...

Page 26: ...g As with any derailleur system you can only change gear when you are pedalling and moving forward It is easier to change gear if you are not putting a lot of force on the pedals particularly when cha...

Page 27: ...very stable under braking The front brake provides most of the braking power but the fastest way of stopping in the shortest possible distance is by using both brakes Brake calipers and rotors will h...

Page 28: ...dea to mark the position of the boom with a permanent marker so it can be easily returned to its original position when you reassemble the bike If you pull it out completely you will need to unhook th...

Page 29: ...t come too close to touching the handlebar grips If it does the brake cable may need to be re fastened at the caliper When the lever is released the wheel should turn freely and not drag on the brake...

Page 30: ...ed firmly to the bottom bracket with no play Even a small amount of movement will cause the joint between the spindle and the hole in the crank to wear resulting eventually in damage to the chainset T...

Page 31: ...t to it and one broken spoke is usually followed by another 6 7 Suspension The suspension on the ICE B1 bikes runs on plain bearings These bearings are made from a copper plated steel shell coated wit...

Page 32: ...you home kit Tyre levers Spare inner tube Puncture repair kit Mini Pump Small adjustable spanner 3 4 5 6mm Hex Keys Small Phillips screwdriver Spare Chain link Chain tool Full Touring Kit the Get you...

Page 33: ...orners Although the bike is capable of high speeds in corners a loose or irregular surface can quickly cause problems and even cause you to crash As you ride more you will gradually learn what the lim...

Page 34: ...ubject but just has a list of the topics presently under discussion uk rec cycling uk rec cycling is an un moderated Usenet group This is a friendly gathering of enthusiasts who discuss a wide range o...

Page 35: ...do our best to put it right 8 3 Liability Information Liability Waiver Taking part in any sporting activity can result in injury or death Cycling is no different in this regard and recumbent bicycles...

Page 36: ...cted in a number of ways In person or by post Inspired Cycle Engineering Ltd Unit 9 Tregoniggie Industrial Estate FALMOUTH Cornwall TR11 4SN England Telephone FAX 01326 378848 44 1326 378848 outside U...

Page 37: ...1 2 1 2 Brake lever clamp bolt 5 6 8 4 5 6 Mirror 3 3 5 2 5 4 Pivot pin clamp bolts 5 6 8 4 5 6 Shock pin 10mm spanner 5 7 4 5 Disc brake caliper mount 5 6 8 4 5 6 Disc brake rotor bolts T 25 6 7 4 5...

Page 38: ...ly on smooth tarmac you may be able to use a softer elastomer Note you may need an elastomer that is one grade harder if you are carrying any significant load Elastomers are stiffer at lower temperatu...

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