Ice i36BT Operator'S & Parts Manual Download Page 3

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OPERATOR MANUAL

ICE i36BT

SAFETY PROCATIONS.......................................................................................................4

MACHINE COMPONENTS...................................................................................................5

MACHINE SETUP & INSTALLATION....................................................................................6

MACHINE OPERATION.................................................................................................7

WHILE OPERATING MACHINE..........................................................................................7

TANK DRAINING..................................................................................................................8

BATTERY CHARGING.........................................................................................................9

PREVENTATIVE MAINTENANCE.......................................................................................9

CYLINDRICAL BRUSH MODEL.......................................................................................11

CYLINDRICAL ASSEMBLY INSTRUCTIONS.............................................................12-13

BASIC TROUBLESHOOTING............................................................................................14

TECHNICAL SPECIFICATION............................................................................................15

PARTS LIST................................................................................................16-4

WEAR AND TEAR PARTS......................................................................4

WIRING DIAGRAM..........................................................................................4

TABLE OF CONTENTS

Summary of Contents for i36BT

Page 1: ...2SHUDWRU 3DUWV 0DQXDO Automatic Scrubber ZZZ LFHFRPSDQLHV FRP 5 9 i36BT INTE L 5 CLEANING EQUIPMENT J 5 ...

Page 2: ...XUFKDVH RUGHU QXPEHU 3OHDVH ILOO RXW DW WLPH RI LQVWDOODWLRQ IRU IXWXUH UHIHUHQFH 0RGHO 1R 6HULDO 1R 0DFKLQH 2SWLRQV 6DOHV 5HS 6DOHV 5HS 3KRQH 1R XVWRPHU 1XPEHU QVWDOODWLRQ DWH 5 23 5 725 0 18 5 8 RPSDQ LPLWHG LDQJ6KL 5RDG LDR X RQJ XDQ XDQJ RQJ KLQD 7HO D Specifications and parts are subject to change without notice IMPORTANT 7R HQVXUH IXOO ZDUUDQW SURWHFWLRQ SOHDVH ILOO RXW UHWXUQ RXU ZDUUDQW FD...

Page 3: ...ACHINE OPERATION 7 WHILE OPERATING MACHINE 7 TANK DRAINING 8 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 9 CYLINDRICAL BRUSH MODEL 11 CYLINDRICAL ASSEMBLY INSTRUCTIONS 12 13 BASIC TROUBLESHOOTING 14 TECHNICAL SPECIFICATION 15 PARTS LIST 16 43 WEAR AND TEAR PARTS 44 WIRING DIAGRAM 45 TABLE OF CONTENTS ...

Page 4: ...WR RSHUDWLQJ LW 1HYHU DOORZ FKLOGUHQ WR SOD RQ RU DURXQG R QRW RSHUDWH RQ LQFOLQHV WKDW H FHHG 4 Before leaving or servicing machine 6WRS RQ OHYHO VXUIDFH 7XUQ RII PDFKLQH 5 When servicing machine 5HDG RSHUDWRUV PDQXDO WKRURXJKO SULRU WR RSHUDWLQJ RU VHUYLFLQJ WKLV PDFKLQH 8VH PDQXIDFWXUHU VXSSOLHG RU DSSURYHG UHSODFHPHQW SDUWV 6HFXUH PDFKLQH ZLWK ZKHHO EORFNV SULRU WR MDFNLQJ WKH PDFKLQH XS 8VH D...

Page 5: ...VH XWWRQ 9DFXXP 0RWRU 6ZLWFK QGLFDWRU LJKW PHUJHQF 6WRS XWWRQ ULYH 0RWRU LUFXLW UHDNHU 2Q ERDUG KDUJHU 6ROXWLRQ 7DQN HYHO UDLQ RVH XPSHU 5ROOHUV DOO 9DOYH 6TXHHJHH VVHPEO 6TXHHJHH 9DFXXP RVH 5HFRYHU 7DQN UDLQ RVH LOWHU VVHPEO DVWHU QFK 6TXHHJHH LIW HYHU RVH LOO SRUW KHHOV QFK 6FUXE HDG 6NLUW LVN 6FUXE HDG RQWURO DQGOH 6WDUW DLO LUHFWLRQ HFDO 5HFRYHU 7DQN 6XSSRUW 6WDQG 9DFXXP 0RWRU 9 9DFXXP 0RWRU L...

Page 6: ...326 7 9 DQG WR 1 7 9 0 1 6 7 83 35 23 5 7 21 6 6ZHHS RU GXVW PRS WKH VXUIDFH WR EH FOHDQHG KHFN EDWWHU PHWHU WR PDNH VXUH EDWWHULHV DUH IXOO FKDUJHG 6HH 77 5 5 1 KHFN WKDW VTXHHJHH LV SURSHUO LQVWDOOHG KHFN WKDW EUXVKHV SDGV LV SURSHUO LQVWDOOHG 167 1 586 6 25 3 6 7XUQ RII WKH 67 3 6FUXE KHDG XS GRZQ VZLWFK VHH PDFKLQH FRPSRQHQWV LWHP DQG 5DLVH WKH 6FUXE KHDG RII WKH IORRU WKHQ VWRS PDFKLQH RQ WKH...

Page 7: ...ﬂow until the control handle bail is pulled 7XUQ RQ WKH YDFXXP PRWRU VZLWFK VHH PDFKLQH FRPSRQHQWV LWHP 3XOO WKH FRQWURO KDQGOH EDLO VHH PDFKLQH FRPSRQHQWV LWHP EDFNZDUGV WR VWDUW VFUXEELQJ 7KH PDFKLQH ZLOO DXWRPDWLFDOO SURSHO IRUZDUG 7R UHYHUVH WKH PDFKLQH VLPSO SXVK WKH FRQWURO KDQGOH EDLO IRUZDUG NOTE Raise squeegee when reversing machine 7KH VFUXEELQJ VSHHG FDQ EH DGMXVWHG GMXVW WKH VSHHG FRQW...

Page 8: ... UHVWDUW NOTE The machine can not be moved unless the Main Power Key Switch and the Control Handle bail be turned on 51 1 R 1RW KDQJH WKH HIDXOW 6HWWLQJV RI WKH OHFWURPDJQHWLF UDNH 0HFKDQLVP XQOHVV XWKRUL HG RWKHUZLVH LW PD FDXVH 0DFKLQH DPDJH RU 3HUVRQDO QMXU RQWDFW WKH XWKRUL HG 6HUYLFH FHQWHU IRU PDFKLQH UHSDLUV 7XUQ WKH PDFKLQH RII LWK WKH VTXHHJHH DQG VFUXE KHDG LQ WKHLU XS SRVLWLRQ WUDQVSRUW...

Page 9: ...LFDWRU OLJKW FRPHV RQ WKH FKDUJLQJ F FOH LV GRQH 8QSOXJ WKH FKDUJHU FRUG NOTE The machine will can not operate when charging 2 2 5 77 5 5 5 237 21 3ODFH FKDUJHU DQG PDFKLQH LQ D ZHOO YHQWLODWHG DUHD 7XUQ WKH PDFKLQH RII I FKDUJLQJ ZHW OHDG DFLG EDWWHULHV FKHFN WKH IOXLG OHYHO EHIRUH FKDUJLQJ 3URS XS WKH UHFRYHU WDQN E WKH VXSSRUW VWDQG VHH PDFKLQH FRPSRQHQWV LWHP IRU YHQWLODWLRQ RQQHFW WKH FKDUJHU...

Page 10: ...tion OZD V IROORZ WKH EDWWHU FKDUJLQJ GLUHFWLRQV DV RXWOLQHG LQ WKH 77 5 5 1 VHFWLRQ RI WKLV PDQXDO HHS EDWWHU WRSV DQG WHUPLQDOV IUHH IURP FRUURVLRQ VWURQJ VROXWLRQ RI EDNLQJ VRGD DQG ZDWHU LV WKH EHVW ZD WR NHHS WKH EDWWHULHV FRUURVLRQ IUHH 2 127 2 7 1 62 7 5 62 87 21 72 17 5 7 77 5 6 8VH D ZLUH EUXVK ZLWK WKH EDNLQJ VRGD VROXWLRQ WR SURSHUO FOHDQ WKH EDWWHU SRVWV DQG FRQQFWLRQV KHFN EDWWHU FRQQ...

Page 11: ...ey are properly adjusted Inspect the Brush Pattern After installing a new set of cylindrical brushes check the brush pattern to ensure proper brush adjustment 1 Measure the distance from the front edge of the scrub head to the ﬂoor and from the back edge of the scrub head to the floor The measurements should be the same 2 To level the scrub head loosen the lock nut and turn the leveling screw cloc...

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Page 14: ...HG YDFXXP PRWRU FLUFXLW EUHDNHU 5HVHW YDFXXP FLUFXLW EUHDNHU EXWWRQ DXOW YDFXXP PRWRU RU ZLULQJ RQWDFW VHUYLFH FHQWHU RUQ 0RWRU FDUERQ EUXVKHV RQWDFW VHUYLFH FHQWHU LWWOH RU QR VROXWLRQ IORZ DOO YDOYH VHW WRR ORZ RU VKXW RII 7XUQ RQ WKH EDOO YDOYH 6ROXWLRQ IORZ FRQWURO NQRE VHW WRR ORZ RU VKXW RII GMXVW VROXWLRQ FRQWURO IORZ NQRE ORJJHG VROXWLRQ WDQN ILOWHU RU VROXWLRQ KRVH OHDQ VROXWLRQ WDQN ILOW...

Page 15: ...C 350W TRAVEL SPEED MAXIMUM Cleaning 65m Min Transporting 72 m Min MINIMUM ALSLE TURN 1600mm PAD BRUSH PRESSURE 40kg 65kg 90kg CYLINDRICAL PRESSURE 40kg SOLUTION FLOW RATE 0 3200ml Min BRUSH MOTOR S 650WX2 36VDC BRUSH DIAMETER SPEED 406mmx2 200RPM CYLINDRICAL BRUSH MOTOR S 560WX2 36VDC CYLINDRICAL LXD SPEED 800X150mmX2 750RPM VACUUM MOTOR 600W 36VDC WATER LIFT AIR FLOW 73 inch BATTERIES 6 6V 260AH...

Page 16: ...16 ICE i36BT i36BT CY PARTS LIST RECOVERY TANK GROUP ...

Page 17: ...3009 CLAMP 1 14 8230102 100175 for i36BT RECOVERY TANK 1 for i36BT CY 100174 for i36BT RECOVERY TANK Before modification 100161 for i36BT CY 15 8131030 DRAIN HOSE 1 16 1962050 CLAMP 1 17 8230205 CABLE 1 18 1421816 FLAT WASHER M8 X 16 X 1 6 4 19 1021820 HEX BOLT M8 X 20 2 20 8111300 HINGE ASSEMBLY 2 21 1421618 FLAT WASHER M 6 X 18 X 1 6 8 22 1021616 HEX BOLT M6 X 16 8 23 8230135 100143 for i36BT BR...

Page 18: ...0126 LABEL BATTERY INSTALLATION 1 35 4010316 ICE LOGO 1 36 8111022 WARNING LABEL 1 37 8111008 BRACKET 1 38 8111007 RECOVERY TANK SUPPORT 1 39 8115404 SLEEVE P M 1 40 1021830 HEX BOLT M8 X 30 1 41 1221510 SCREW M5 X 20 2 42 8230210 BRACKET FILTER 1 43 8320237 FILTER DUST 1 44 8310230 GASKET FILTER 1 45 1421511 FLAT WASHER M5 X 12 X 1 2 46 8111016 PLATE 2 47 1221510 SCREW M5 X 10 6 48 8230207 PLATE ...

Page 19: ...19 ICE i36BT i36BT CY PARTS LIST SOLUTION TANK GROUP ...

Page 20: ...2641 SCREW M6 X 40 2 13 1321213 SELF TAPPING SCREW ST4 2 X 13 2 14 8210113 CAP SOLUTION FILL 1 15 4010316 ICE LOGO 2 16 8230134 100175 for i36BT CLEAN TUBING 1 for i36BT CY 8210145 100174 for i36BT CLEAN TUBING OLD 100161 for i36BT CY 17 1962025 CLAMP 16 25mm 1 18 8230101 SOLUTION TANK 1 19 8114753 JACKET BATTERY TERMINAL BLACK 12 20 8230705 BATTERY CONNECT CABLE BLACK 5 21 8113013 SPACER BATTERY ...

Page 21: ... SCREW M5 X 20 2 39 8230711 CURRENT TRANSFORMER 50A 1 40 8114703 CIRCUIT BREAKER 35A 1 41 8230708 SOLENOID SWITCH 36VDC 1 42 1123608 LOCK NUT M6 4 43 8230128 BRACKET SOLENOID SWITCH 1 44 1422616 LOCK WASHER M6 6 45 8230707 KIT BATTERY CONNECT CABLE 1 46 8230714 CONNECTOR SB175 GREY 2 47 1521635 SCREW HEX SOCKET M6 X 35 2 48 8230706 KIT BATTERY CONNECT CABLE 1 49 1021610 HEX BOLT M6 X 10 2 50 81440...

Page 22: ...22 ICE i36BT i36BT CY PARTS LIST FRAME DRIVE GROUP ...

Page 23: ...8114511 BALL JOINT M6 1 13 8211504 SHOULDER BOLT M12 X 7 X M8 4 14 1121807 NUT M8 1 15 1421824 FLAT WASHER M8 X 24 X 2 4 16 8211508 BUSHING 1 17 8230512 BRACKET SWING 1 18 1421020 FLAT WASHER M10 X 20 X 2 15 19 1021030 HEX BOLT M10 X 30 8 20 1123012 LOCK NUT M10 13 21 1124111 NUT CAP 6 22 1123111 LOCK NUT 7 16 20UNF 6 23 1421120 FLAT WASHER M12 1 X 20 X 2 6 24 8230129 WHEEL 12 FOAM FILL 2 8230116 ...

Page 24: ...Y 8210115 100292 for i36BT ARM SCRUB HEAD LIFTING OLD 100161 for i36BT CY 34 8230136 100293 for i36BT T BUSHING 2 for i36BT CY 35 1123012 LOCK NUT M10 2 36 8230137 100293 for i36BT BUSHING 2 for i36BT CY 8210116 100292 for i36BT BUSHING OLD 100161 for i36BT CY 37 1032090 100293 for i36BT HEX BOLT M10 X 90 2 for i36BT CY 38 8230140 100293 for i36BT FRAME 1 for i36BT CY 8230105 100292 for i36BT FRAM...

Page 25: ...ICE i36BT i36BT CY 25 PARTS LIST SCRUB HEAD GROUP ...

Page 26: ...SCRUB HEAD i36BT 1 8230301 100292 for i36BT HOUSING SCRUB HEAD i36BT OLD 1 14 1421612 FLAT WASHER M6 X 12 X 1 6 8 15 1422616 LOCK WASHER M6 8 16 1021620 HEX BOLT M6 X 20 8 17 8210805 HUB BRUSH DRIVE 2 18 1421828 FLAT WASHER M8 X 28 X 3 0 2 19 1422821 LOCK WASHER M8 2 20 8218050 BUMPER SCRUB HEAD 2 21 1221635 SCREW M6 X 35 12 22 1221640 SCREW M6 X 40 4 23 1421618 FLAT WASHER M6 X 18 X 1 6 4 24 8210...

Page 27: ...27 ICE i36BT i36BT CY PARTS LIST SCRUB HEAD LIFT GROUP ...

Page 28: ...210314 SHAFT 1 11 8210310 GUIDE ROLLER 1 12 8210313 ROLLER 1 13 1022800 HEX BOLT M8 X 100 1 14 8210316 BRACKET SCRUB LIFT 1 15 1123008 LOCK NUT 3 8 2 16 1022811 HEX BOLT M8 X 110 1 17 8210319 SPRING 2 18 8210317 BRACKET SPRING 1 19 1421132 FLAT WASHER M 12 X 32 X 1 5 4 20 8210322 PIN 1 21 8210309 PIN COTTER 2 22 8210318 SPRING 2 23 8230311 SLEEVE 2 24 8210321 BOLT SHOULDER 3 8 2 25 8230302 ACTUATO...

Page 29: ...29 ICE i36BT i36BT CY PARTS LIST SQUEEGEE GROUP 46 5 INCH STANDARD ...

Page 30: ...2 1123810 LOCK NUT M8 2 13 1221575 SCREW M5 X 75 1 14 8210525 SHORT CLAMP ASSEBLY 1 15 8118624 SHAFT 1 16 8118623 SPACER 1 17 1123507 LOCK NUT M5 1 18 8210520 CLAMP ASSEMBLY SQUEEGEE 1 8211520 CLAMP ASSEMBLY WITHOUT WHEEL OP 1 19 1022845 HEX BOLT M8 X 45 1 20 8210527 WHEEL 2 INCH 1 21 8230504 SQUEEGEE BLADE REAR LINATEX 1 8230507 SQUEEGEE BLADE REAR PU OPTIONAL 1 22 8230502 RETAINER SQUEEGEE 1 23 ...

Page 31: ...ICE i36BT i36BT CY 31 PARTS LIST SQUEEGEE GROUP OLD ...

Page 32: ...REW M5 X 75 1 15 8210525 SHORT CLAMP ASSEBLY 1 16 8118624 SHAFT 1 17 8118623 SPACER 1 18 1123507 LOCK NUT M5 1 19 8210520 CLAMP ASSEMBLY SQUEEGEE 1 8211520 CLAMP ASSEMBLY WITHOUT WHEEL OP 1 20 1022845 HEX BOLT M8 X 45 1 21 8210527 WHEEL 2 INCH 1 22 1021860 HEX BOLT M8 X 60 4 23 8210514 SQUEEGEE BLADE REAR LINATEX 1 8210517 SQUEEGEE BLADE REAR PU OPTIONAL 1 24 8210512 RETAINER SQUEEGEE 1 25 8210513...

Page 33: ...ICE i36BT i36BT CY 33 PARTS LIST SQUEEGEE GROUP 44 5 INCH OPTIONAL ...

Page 34: ...CLAMP ASSEBLY 1 11 8118624 SHAFT 1 12 8118623 SPACER 1 13 1123507 HEX NUT M5 1 14 8220521 CLAMP ASSEMBLY SQUEEGEE 1 15 8220513 SQUEEGEE BLADE REAR LINATEX 1 8220523 SQUEEGEE BLADE REAR PU OPTIONAL 1 16 8118400 WHEEL 2 INCH 2 17 8220514 SQUEEGEE BLADE FRONT LINATEX 1 8220524 SQUEEGEE BLADE FRONT PU OPTIONAL 1 18 8220518 FRONT CLAMP LEFT 1 19 1121403 HEX NUT M4 1 20 1123406 LOCK NUT M4 1 21 1421409 ...

Page 35: ...ICE i36BT i36BT CY 35 PARTS LIST SOLUTION GROUP ...

Page 36: ...PT ONAL 1 8 1622063 O R NG 1 9 8119102 CAP F LTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 X 10 X 1 2 11 1221512 SCREW M5 X 12 2 12 8230305 TUB NG 0 12 X 560MM 1 13 8230309 ELBOW TUB NG BARB 1 14 8230306 TUB NG 0 16 X 120MM 1 15 1962025 CLAMP 16 25mm 4 16 1221512 SCREW M5 X 12 2 17 1422513 LOCK WASHER M5 2 18 1421512 FLAT WASHER M5 X 10 X 1 2 19 8230122 SOLENO 0 VALVE 36V0C 1 20 1914300 T E NYLON 5X30...

Page 37: ...ICE i36BT i36BT CY 37 PARTS LIST CONTROL CONSOLE GROUP ...

Page 38: ...W M5 12 12 14 1021616 HEX BOLT M6 X 16 5 15 1421618 PLAIN WASHER 6 18 1 6 SS 9 16 8310707 EMERGENCY STOP BUTTON 1 17 8144029 DECAL EMERGENCY STOP 1 18 8134008 PLATE EMERGENCY STOP MNTG 1 19 8114703 CIRCUIT BREAKER 35A 1 20 8310740 CIRCUIT BREAKER 5A 1 21 8114005 CONNECTOR 1 22 1421510 FLAT WASHER M5 10 1 0 5 23 1021630 HEX HEAD BOLT M6 30 SS 1 24 8014101 LIFTING ROPE SPACER 1 25 1021512 HEX HEAD B...

Page 39: ...CH 1 43 8114712 MICRO SWITCH 1 44 1434300 LOCK WASHER TOOTH M3 4 45 1021320 SCREW M3 20 4 46 8134022 BRACKET SWITCH 1 47 8114402 BRACKET SPRING 1 48 1521616 SCREW M6X16 HEX SCOKET 2 49 8114300 ACTUATOR 1 50 1534608 SET SCREW M6 8 4 51 1535630 SET SCREW M6 30 1 52 8114306 SPRING 1 53 8114101 SHAFT 1 54 8134300 LEVER BAIL 1 55 1123507 LOCK NUT M5 3 56 8124501B SPEED CONTROL BOARD 1 57 8134021 REAR P...

Page 40: ...ICE i36BT i36BT CY 40 PARTS LIST CYLINDRICAL SCRUB HEAD GROUP ...

Page 41: ...T RIGHT 1 8236031 100161 for i36BT CY BRACKET SCRUB HEAD LIFT RIGHT OLD 1 16 8236033 BRACKET ACTUATOR MOUNTING 2 17 8236001 HOUSING CYLINDRICAL 1 18 8236011 PIN M9 5X96 2 19 1645324 PIN COTTER M3 2 X 24 2 20 8236026 WHEEL 2 6 21 8146303 END CAP 3 8 2 22 8236035 PVC TUBING 2 23 8146305 PLASTIC CLAMP 4 24 8146301 TEE FITTING 3 8 1 25 1221512 SCREW M5 X 12 4 26 1436015 RING RETAINING M15 2 27 1612602...

Page 42: ...ICE i36BT i36BT CY 42 PARTS LIST SOLUTION GROUP ...

Page 43: ...012 DRIVING PULLEY 6PJ 2 12 8236023 KEY 4 X 4 X 25 2 13 8236028A KIT MOTOR 36VDC 0 75HP 2 14 1421511 FLAT WASHER M5 X 12 X 1 4 15 1021512 HEX BOLT M5 X 12 4 16 1422513 WASHER LOCK M5 X 12 X 1 4 17 8236015 ANGLE BRACKET MOTOR 2 18 1021820 HEX BOLT M8 X 20 18 19 8236016 BRACKET MOTOR 2 20 1123810 LOCK NUT M8 2 21 8118003 STAR KNOB M8 2 22 8236034 HEX BOLT M8 X 185 2 23 1121804 NUT M8 2 24 8236021 DE...

Page 44: ...513 1 5 8210514 1 6 9050016 2 7 9040016 2 8 8236005 2 9 8236013 4 CYLINDRICAL SKIRT CYLINDRICAL BRUSH 16 BRUSH 16 PAD HOLDER WEAR TEAR PARTS LIST DESCRIPTION WHEEL 12 INCH PROTECTIVE WHEEL SQUEEGEE BLADE FRONT LINATEX SQUEEGEE BLADE REAR LINATEX CASTER 5 INCH ICE i36BT 44 ...

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