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12

ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL

OPERATOR MANUAL

pRoBlem

cauSe

SolutIon

Machine will not 

operate

Control handle bail not pulled

Pull control handle bail

Lithium-ion batteries need to be charged Charge batteries
Bad lithium-ion batteries

Replace batteries

Loose batteries connection

Tighten the connector

Main control unit circuit breaker tripped

Reset main control unit breaker

Faulty i-synergy

TM 

module

Contact ICE service center

Brush motor will 

not operate

Scrub head is raised off floor

Lower scrub head

Faulty scrub head (up/down)switch

Contact ICE service center

Faulty control handle bail switch 

Contact ICE service center

Faulty brush motor or wiring

Contact ICE service center

Worn Motor carbon brushes

Contact ICE service center

Machine does 

not propel (Drive 

model)

Faulty transaxle motor or wiring

Contact ICE service center

Worn Motor carbon brushes

Contact ICE service center

Vacuum motor 

will not operate

Faulty vacuum motor or wiring

Contact ICE service center

Worn Motor carbon brushes

Contact ICE service center

Little or no 

solution flow

Ball valve set too low or shut off

Turn on the ball valve

Solution flow control knob set too low or 

shut off

Adjust solution control flow knob

Clogged solution tank filter or solution 

hose 

Clean solution tank filter or flush out 

solution hose

Clogged solution Solenoid valve

Remove valve and clean

Poor water pick 

up

Recovery tank is full

Drain recovery tank

Loose drain hose cap

Tighten cap

Clogged float shut-off screen located in 

recovery tank

clean screen

Clogged squeegee assembly

Clean squeegee assembly

Worn squeegee blades

Replace or rotate squeegee blades

Incorrect squeegee blade deflection

Adjust squeegee blade height

Loose vacuum hose connections

Secure hose connections

Clogged vacuum hose

Remove clogged debris

Damaged vacuum hose

Replace vacuum hose

Recovery tank cover not in place

Properly position cover

Damaged recovery tank cover seal

Replace seal

Faulty vacuum motor

Contact ICE service center

Low battery charge

Recharge batteries

Short run time

Low battery charge

Fully recharge batteries

Defective batteries

Replace batteries

Faulty battery charger

Repair or replace battery charger

Down pressure lever is set for extra scrub 

head pressure

Lower down pressure lever

BaSIc tRouBleSHootInG

Summary of Contents for i20NBTL-OB

Page 1: ...Operator Parts Manual Automatic Scrubber www icecompanies com www icerental com i20NBL i20NBTL OB i20NBTL i24BTL INTELLIGENT CLEANING EQUIPMENT 8130060 REV 05 03 2017...

Page 2: ...purchase order number Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number Installation Date Read operator m...

Page 3: ...synergyTM INTRODUCTION 7 MACHINE SETUP INSTALLATION 7 MACHINE OPERATION 8 WHILE OPERATING MACHINE 8 TANK DRAINING 9 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 10 FAULT CODE SOLUTION 11 BASIC TROUBLE...

Page 4: ...in reverse Reduce speed when turning Report and fix any damage to machine prior to operating it Never allow children to play on or around Do not operate on inclines that exceed 5 3 4 Before leaving o...

Page 5: ...16 i SYNERGY decal 17 ICE Logo 18 Hose Fill Port 19 Squeegee Storage Bracket 20 Control panel see Panel components 21 Emergency Stop Button Drive Models 22 Main controller breaker 23 On board battery...

Page 6: ...D display screen 5 Solution flow indicator 6 Solution flow control button 7 Solution flow control button 8 Fault message display area 9 Vacuum motor indicator 10 Vacuum motor switch 11 Fault code 12 T...

Page 7: ...NTO COMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface to be...

Page 8: ...see Panel components item 10 7 i20NBL Pull the control handle bail see machine components item 2 backwards to start scrubbing by moving the machine forward The drive model i20NBTL i24BTL Pull the con...

Page 9: ...DRAINING THE SOLUTION TANK Any time scrubbing operation is completed the solution tank should be drained and cleaned 1 Pull the solution tank level hose see machine components item 24 off the hose fit...

Page 10: ...maged 4 Lubricate all grease points and pivot points with silicon spray and approved grease 5 Check the machine for loose nuts and bolts 6 Check the machine for leaks ORBITAL HEAD MAINTENANCE For Orbi...

Page 11: ...pel Motor Bad propel motor Check the propel motor Wiring F25 Check Brush Motor Bad brush motor Check the brush motor Wiring F40 Check Proximity Sw Proximity switch fault Check the Proximity switch F41...

Page 12: ...tle or no solution flow Ball valve set too low or shut off Turn on the ball valve Solution flow control knob set too low or shut off Adjust solution control flow knob Clogged solution tank filter or s...

Page 13: ...PATH WIDTH 20 in 500 mm Disk 500 mm 20 in 20 in x 14 in Pad 24 in 600mm PRODUCTIVITY RATE 19 375 ft2 1 800 m2 h 23 680 ft2 2 200 m2 h 28 000 ft2 2 600m2 h DRIVE SYSTEM Brush Assisted Transaxle 0 27 hp...

Page 14: ...14 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST RECOVERY TANK GROUP...

Page 15: ...18 1 6 10 6 8111014 FLOAT ADAPTER 1 7 8111001 GASKET 1 8 8111015 FLOAT SHUT OFF 1 9 8131003 CAP 1 10 8131001 RECOVERY TANK 1 11 8131010 DRAIN HOSE 1 12 1962050 CLAMP 1 13 8111300 HINGE ASSEMBLY 2 14...

Page 16: ...16 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST VACUUM FAN GROUP...

Page 17: ...NUT M6 3 3 8112006 STUD M6 92 3 4 8132050 AMETEK VACUUM MOTOR KIT 24VDC 1 8132006 CARBON BRUSH 24VDC VACUUM MOTOR 2 5 1421612 FLAT WASHER M6 12 1 6 7 6 1123608 LOCK NUT M6 3 7 8112003 BRACKET 1 8 102...

Page 18: ...18 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION TANK GROUP...

Page 19: ...4 SPRING 1 13 8113107 RETAINER SPRING 1 14 8113103 BOLT M6 18 1 15 8113108 LINK SPRING 2 8133108 LINK SPRING ORBITAL HEAD MODEL 2 16 1123608 LOCK NUT M6 1 17 1221512 SCREW M5 12 15 18 1123507 LOCK NUT...

Page 20: ...D LIGHT MNTG BASE 1 39 1221520 SCREW M5X20 3 40 8133602 LED LIGHT COVER 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 1321213 SELF TAPPING SCREW ST4 2X13 1 45 4010316 ICE Logo 2 46 8133...

Page 21: ...21 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST CONTROL CONSOLE GROUP i20NBL...

Page 22: ...CUIT BREAKERS MNTG 1 15 8144025 LABEL CIRCUIT BREAKER 1 16 1221515 PH SCREW M5 15 4 17 1123507 LOCK NUT M5 6 18 1123305 LOCK NUT M3 4 19 8113010 BRACKET CONNECTOR MTG 1 20 8134750 CONNECTOR GRID BLUE...

Page 23: ...4 STRAIN RELIEF 1 50 6210111 CLAMP DRAIN HOSE 1 51 1023612 HEX BOLT M6 X 12 COPPER 6 52 1422616 LOCK WASHER M6 11 53 1423612 FLAT WASHER M6 12 1 COPPER 6 54 8134790 MAIN CONTROLLER i20NB 1 55 8134070...

Page 24: ...24 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST CONTROL CONSOLE GROUP i20NBTL i24BTL...

Page 25: ...8 2 16 8124715A EMERGENCY STOP SWITCH KIT 1 17 8144030 BASE CIRCUIT BREAKERS MNTG 1 18 8124008 SPRING 2 19 8124716 LED LIGHT 1 20 8124007 BUTTON EMERGENCY STOP 1 21 8124710 EMERGENCY STOP SWITCH KIT...

Page 26: ...40 2 55 8210112 HOOK POWER CORD 2 56 8014054 STRAIN RELIEF 1 57 6210111 CLAMP DRAIN HOSE 1 58 1023612 HEX BOLT M6 X 12 COPPER 8 59 1422616 LOCK WASHER M6 13 60 1423612 FLAT WASHER M6 12 1 COPPER 8 61...

Page 27: ...27 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST FRAME WHEEL GROUP i20NBL...

Page 28: ...115405 SLEEVE P M 4 17 8135001 PLASTIC THRUST WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6...

Page 29: ...29 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST FRAME TRANSAXLE GROUP i20NBTL i24BTL...

Page 30: ...132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 COVER WHEEL 2 25 1021816 HEX...

Page 31: ...31 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SCRUB HEAD GROUP i20NBL i20NBTL...

Page 32: ...6010 FLAT WASHER 8 5 25 4 4 5 1 16 1422821 LOCK WASHER M8 2 17 1023815 HEX BOLT 5 16 18 1 5 UNC 1 18 1222635 SCREW M6X35 6 19 8116030 STUD 6 20 9040019 19 PAD DRIVER 1 9040019K 19 PAD DRIVER OPTION 1...

Page 33: ...33 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ORBITAL HEAD GROUP i20NBTL OB...

Page 34: ...TECTIVE WHEEL 2 13 1123810 LOCK NUT M8 2 14 1221515 SCREW M5 15 4 15 1421510 FLAT WASHER M5 10 1 0 8 16 8146303 END CAP 3 8 2 17 8146305 PLASTIC CLAMP 4 18 8146508 PVC TUBING 2 19 8146301 TEE FITTING...

Page 35: ...35 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SCRUB HEAD GROUP i24BTL...

Page 36: ...2 22 8126004 HUB DRIVER 3LUG PULLY 1 23 1421124 FLAT WASHER M12 24 2 5 4 24 1123115 LOCK NUT M12 4 25 8126020 BRACKET GUARD SPLASH 1 26 9040011 11 PAD DRIVER 2 9040011K 11 PAD DRIVER OPTION 2 27 1222...

Page 37: ...37 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SCRUB HEAD LIFT GROUP i20NBL i20NBTL...

Page 38: ...N WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 7 9 8115405 SLEEVE P M 2 10 1021825 HEX BOLT M8 25 4 11 1422821 LOCK WASHER M8 4 12 1421816 FLAT WASHER M8 16 1 6 4 13 8117002 LEFT BRACKET 1 14 811700...

Page 39: ...39 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ORBITAL HEAD LIFT GROUP i20NBTL OB...

Page 40: ...SLIP MAT 1 2 8137100 BRACKET SCRUB HEAD LIFT 1 3 8133151 BUMPER 3 4 1123810 LOCK NUT M8 7 5 1021820 HEX HEAD BOLT M8 20 2 6 8115405 SLEEVE P M 2 7 8115404 BEARING JOURNAL 2 8 8117007 NYLON WASHER 12...

Page 41: ...41 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SCRUB HEAD LIFT GROUP i24BTL...

Page 42: ...421824 FLAT WASHER M8 24 2 8 7 8117007 NYLON WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 4 9 8115405 SLEEVE P M 2 10 1123115 LOCK NUT M12 1 11 1421124 FLAT WASHER M12 24 2 5 1 12 8126011 LEFT BRACK...

Page 43: ...43 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SQUEEGEE GROUP...

Page 44: ...1 11 8118003 STAR KNOB M8 4 12 8118004 SQUEEGEE HOUSING 1 13 1021835 HEX BOLT M8 35 2 14 8118009 STAINLESS STELL RETAINER SQUEEGEE 1 15 8118008 PLASTIC SPACER 1 16 1222515 COUNTERSUNK FLAT HEAD SCREW...

Page 45: ...45 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION GROUP...

Page 46: ...ASSEMBLY 40 MESH 1 8 8119101 BASE FILTER ASSEMBLY 1 9 8119103 SCREEN FILTER 70 MESH 1 8119105 SCREEN FILTER 40 MESH OPTION 1 10 1622760 O RING 1 11 8119102 CAP FILTER ASSEMBLY 1 12 1421510 FLAT WASHE...

Page 47: ...PROTECTIVE WHEEL 3 3 8118021 SQUEEGEE BLADE FRONT LINATEX 1 4 8118022 SQUEEGEE BLADE REAR LINATEX 1 5 9050020 20 BRUSH i20NBL NBTL 1 9050020E 20 BRUSH i20NBL NBTL OPTIONAL 1 9050012 12 BRUSH i24BTL 2...

Page 48: ...panel PCB EW Solution solenoid valve switch SW3 Control handle start bail switch SW2 Safe switch Scrub head lifting WP Proximity switch LITHIUM BAT Lithium ion Batteries BR Main controller circuit br...

Page 49: ...itch LED1 Running light CHARGER On board battery charger M3 Transaxle motor M1 Brush motor M2 Vacuum motor WP Proximity switch SW2 Control handle bail switch backward SW1 Control handle bail switch fo...

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