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Industrial Bolting Technologies          IBT-115 Single-Port Power Pack  

Pressure adjustment 

NOTE: For easy adjustment of the pressure regulating valve always adjust 
the pressure by increasing up to the desired pressure setting. 

1.

 

Loosen the locknut on the pressure regulating valve, and back the 
adjusting knob out a few turns.  

a.

 

Do so by turning the adjusting knob in a counterclockwise 
direction.  

b.

 

This will decrease the pressure setting to a pressure lower 
than the desired pressure. 

2.

 

Connect the electric power supply and flip the on/off 
switch to “On”  

a.

 

This switch is located on the back of the 
electrical control box.  

3.

 

Press the rocker switch on the top position to 
“Advance”.  

4.

 

While holding remote rocker in the “Advance” position, 
slowly turn the adjusting knob in a clockwise direction.  

a.

 

This will gradually increase the pressure setting.  

5.

 

When the pump reaches the desired pressure, lock the adjusting knob in position by 
tightening the locknut.  

6.

 

Vibration can cause the Pressure Regulating Valve to loosen and cause inaccurate 
pressures if locking nut is not tight. 

Attention: The power pack must not be connected to the hydraulic when adjusting the 
pressure. Remove any hydraulic hoses (if connected). 

 

Releasing the system 

1.

 

Turn off the unit power.  

2.

 

Slowly open the Pressure Regulating Valve to release pressure.  

3.

 

Verify the unit pressure reads Zero (0).  

4.

 

Remove high pressure hydraulic hoses. 

5.

 

Replace plastic cover on fitting. 

 

Summary of Contents for IBT-115

Page 1: ... IBT 115 Single Port Power Pack Operation And Maintenance Manual Welcome to the world of IBT Hydraulic Tools This handbook contains instructions warnings and a trouble shooting guide Please read and follow the instructions carefully ...

Page 2: ...at once Shipping damage is NOT covered by warranty The carrier is responsible for all repair or replacement costs resulting from damage incurred during shipping Neither IBT nor its distributors are responsible for damage caused by unsafe and or faulty operations If a problem arises during use shut off the power immediately and consult your IBT distributor ALL OF OUR PRODUCTS MAY HAVE UPGRADES AND ...

Page 3: ...ing can cause premature thread failure Shut off the electric motor before breaking any hydraulic connections in the system Should a hydraulic hose ever rupture burst or need to be disconnected immediately shut off the hydraulic power pack Never attempt to grasp a leaking pressurized hose with your hands The force of the escaping hydraulic fluid could cause serious injury Do not subject the hose to...

Page 4: ... voided warranty and may result in personal injury Fill the hydraulic fluid reservoir to the recommended level Do not overfill Oil temperature exceeding 140 F can cause the pump to fail Keep the hydraulic pump clean Dirt in the oil can lead to pump failure Change oil and filter assembly annually Power Supply Disconnect the hydraulic power pack from the power supply when performing maintenance or r...

Page 5: ...er pack clean Do not operate in wet conditions Overview This hydraulic pump is single acting with a working pressure of 21 750 PSI 1500 Bar Hydraulic fluid should be non foaming grade 32 in the winter and non foaming grade 46 in the summer Do not use in a flammable atmosphere Features Pump Type radial piston Maximum operating pressure 21 750 PSI 1500 Bar Flow 9 50 gallon minute Motor 110v 50Hz 1Kw...

Page 6: ...verview 1 Motor Voltage 110v 50Hz 2 Maximum working pressure 21 750 PSI 1500 Bar 3 Oil port size 1 4 BSP 4 Quick connector BSP 1 4 5 Hydraulic oil Winter ISO VG 32 Summer ISO VG 46 6 Drain plug 1 4 NPT 22 Reservoir must have sufficient hydraulic oil to ensure that the pump does not over heat do not overfill 23 Power switch to provide electricity to the system power 24 Pressure regulating adjustmen...

Page 7: ...r ISO VG 32 Summer ISO VG 46 Replace filler cap Cycle the power pack several times Retract the tensiorer and check the oil level in the power pack reservoir again This will also help eliminate air from the system Operational Readiness Prior to use Check power supply System rated for 21 750 PSI 1500 Bar Before use check to make sure all tools have a high pressure rating Pressure Regulating Valve op...

Page 8: ... box 3 Press the rocker switch on the top position to Advance 4 While holding remote rocker in the Advance position slowly turn the adjusting knob in a clockwise direction a This will gradually increase the pressure setting 5 When the pump reaches the desired pressure lock the adjusting knob in position by tightening the locknut 6 Vibration can cause the Pressure Regulating Valve to loosen and cau...

Page 9: ... any quality issue due to the defects of the materials or workmanship is found within the guarantee period IBT will repair or replace the defective products at IBT s discretion If the equipment is found to be damaged due to negligence operating the power pack incorrectly tampering with or attempting to repair the power pack in part or whole the warranty is invalidated ...

Page 10: ...Industrial Bolting Technologies IBT 115 Single Port Power Pack 10 Appendix IBT 115 Single Port Power Pack Trouble Shooting ...

Page 11: ...Industrial Bolting Technologies IBT 115 Single Port Power Pack 11 IBT 115 Single Port Power Pack Trouble Shooting ...

Page 12: ...Industrial Bolting Technologies IBT 115 Single Port Power Pack 12 IBT 115 Single Port Power Pack Circuit Diagram ...

Page 13: ...Industrial Bolting Technologies IBT 115 Single Port Power Pack 13 ...

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