background image

28

29

BIKE SET-UP TIPS AND TRICKS

BIKE SET-UP TIPS AND TRICKS

Chain Length

 

To determine the correct chain length: shift 

into the large chainring and largest cog 

and let all the air out of your shock (on 

suspension bikes only, duh).
Thread the chain through the gears and 

derailleurs, compress the suspension all the 

way to bottom out, and cut the chain at 

the minimum length needed with the rear 

derailleur stretched out. 

Tapered Headtube

 

The HD3, Ripleys, Tranny29 and Hakkalugi 

all feature a tapered headtube that work 

with tapered steerer forks.
The headset on the HD3 is a ZS44/ZS56. 

This standard is compatible with both the 

Chris King InSet 2 and certain  

Cane Creek headsets

 (see our webstore 

for the offerings).

Headsets on the Ripleys and Tranny29 

are the ZS44/EC49. This standard is 

compatible with both the Chris King InSet 3 

and certain Cane Creek headsets. 
The Hakkalügi uses an IS41/IS52.
To learn more about these various headset 

standards, visit: 

www.bicycleheadsets.com.

Rear Dropouts 

and Disc Brake Mounts

 

The one–piece disc brake boss/non drive 

side dropout on the HD3, Ripleys, and 

Tranny29 is molded carbon.

 

Depending on 

the model the rear axle is either a Maxle or 

a Shimano through axle. The Shimano axle 

uses a 5mm hex wrench and the Maxle 

is similar to the common through axle front 

forks.

 

Our mountain bikes are designed 

to bolt a post–mount standard caliper 

directly to the frame for a 160mm rotor or 

to a 180mm or 185mm rotor with a post 

to post style adapter (The Hakkalügi disc 

is a 140mm post mount and the axle is a 

135mm quick release style).

Bottlecage

 

The Ripley works best with a side loading 

cage, we like the Arundel side loader.
There are two sets of holes in the cage, 

use the ones that position it away from the 

seattube. When using any other cage, let 

the air out of your shock to check clearance 

between the swingarm and bottle.  
There are two heavy duty Riv–Nut inserts 

on the underside of the down tube of many 

of our bikes, to allow the mounting of a 

bottle cage. We’ve put them there primarily 

for a spare water bottle, a tool kit or for a 

battery if you’re night riding. Do not put a 

large bottle under the down tube of a small 

Ripley, the front tire will hit it at bottom out.  
Please do not attempt to retrieve a water 

bottle from this cage location during riding!
There are extra long socket head screws 

provided for your use in these holes. They 

are longer than your average screw. We 

suggest using a heavy–duty cage for 

holding batteries since the lighter weight 

cages don‘t seem to hold up to this sort 

of abuse.

Hakkalügi Disc Brake Set-Up

 

If using mechanical discs and drop bar 

levers, don’t forget to put an in-line cable 

adjuster, as drop levers don’t have adjusters 

built in. You can utilize the split cable 

spacers that come with the frame on the 

toptube triple stops for either disc (hydraulic 

hose) or cable housing.

General Frame Information 

Care for Carbon

  

The carbon fiber monocoque frame is 

extremely strong, and should provide years 

of trouble–free use, provided you care for 

it properly and don’t overly huck every 50 

foot gap you see. 
Keep your bike clean and inspect it often. 

Although each and every bike gets tested 

at the factory for strength, it never hurts 

to look at the areas where the tubes join, 

where the shocks and dropouts mount and 

any other areas that may receive stress 

during usage. Check for loose bearings, 

headsets, shocks and forks and such. 

Visually inspect the bike before each ride 

and also during each cleaning.

Carbon Assembly Compound

 

This stuff is grease, but with a bunch of tiny 

plastic beads added. This increases friction 

between components, great for holding 

your carbon seat post or handlebars 

in place without excessive clamping 

force. While grease won’t hurt any of 

our seattubes, carbon assembly paste 

works even better. Do not use the carbon 

assembly compound when installing the 

headset, bottom bracket, shock, water 

bottle cage, or anything that has bearings.

Paint and Decals

 

There is a protective clear coat applied  

over the final carbon layer on all of our 

frames. You can repair small chips and 

scratches with clear nail polish 

(not supplied.)
Colored frames are painted with a high 

quality polyurethane enamel.
Both of these finishes can wear through 

with repeated rubbing of cables or chain 

slap. Using adhesive vinyl protectors to 

guard against cable rub and chain slap 

can help limit wear and tear on your 

frame. Should you need to touch up areas 

of the frame where the paint has been 

compromised, we recommend either a 

hobby shop, 

myperfectcolor.com

 or 

testors.com

 for a good source of enamel 

touch up paint. 
We try to make our frame finishes as 

durable as possible, but it is impossible 

to test in all conditions and against all 

chemicals. Be aware that use of certain 

cleaners, lubricants, or foodstuffs, 

including Simple Green and Pedro’s Bike 

Lust, may damage the paint. Please note 

that paint damage is not covered under 

the warranty. Clean any of our frames 

with mild soap and water only. The 

Ripley and HD3 decals have a clear coat 

applied over the decals. The Tranny29 

and Hakkalügi decals are top mount. 

Be aware that pressure washing may 

damage the decals on these bikes.

Summary of Contents for Hakkalugi Disc 700cc

Page 1: ...I N S T R U C T I O N B O O K N o t e s o n Tu n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s R e v F...

Page 2: ...Instruction Manual Notes on Tuning and Maintenance of Ibis Bicycles Rev F Reprinting Permitted if Source Quoted...

Page 3: ...nced functions and additional information http tinyurl com lput6oh Information on legacy Ibis models available at http www ibiscycles com bikes past_models CONTENTS 2 5 7 8 9 10 29 10 25 30 35 34 35 3...

Page 4: ...120 140mm forks 51mm rake is STRONGLY recommended 69 2 head angle with a 130mm fork Internal cable routing using our flexible and easy to setup port system Chainstay length 17 4 Threaded bottom brack...

Page 5: ...mm 1066mm 1087mm 1107mm Stack 607mm 622mm 628 5mm 642mm Reach 378mm 393mm 411mm 437mm Size 47 50 53 55 58 61 Seattube A 470mm 500mm 530mm 550mm 580mm 610mm Toptube B 520mm 530mm 540mm 555mm 570mm 590m...

Page 6: ...IGHT IN HEIGHT CM 47 4 11 5 2 150 157 50 5 0 5 4 152 163 53 5 3 5 8 160 173 55 5 7 5 11 170 180 58 5 10 6 2 178 188 61 6 1 6 6 185 198 Ibis Mountain Bike Sizing Guide FRAME SIZE HEIGHT IN HEIGHT CM Sm...

Page 7: ...10 11 BIKE SET UP TIPS AND TRICKS BIKE SET UP TIPS AND TRICKS New Ripley Ripley LS Non Driveside Cable Routing New Ripley Ripley LS Driveside Cable Routing...

Page 8: ...12 13 BIKE SET UP TIPS AND TRICKS Cable Routing BIKE SET UP TIPS AND TRICKS Cable Routing New Ripley Ripley LS 1x Cable Routing New Ripley Ripley LS 2x Cable Routing...

Page 9: ...ear brake on the left hand side For you folks we recommend you route the rear brake line directly from the lever on the left hand side of the handlebar to the left side of the down tube attaching it u...

Page 10: ...pec the KS LEV Integra We generally recommend you run your brake on the exterior along the left side of the down tube The Mojo HD3 uses our new versatile cable port system for cable routing We have se...

Page 11: ...ct as normal If you re using Shimano s new side pull front derailleur route it through the drive side of the down tube and then out at the bottom of the drive side For top mount front derailleurs use...

Page 12: ...20 21 BIKE SET UP TIPS AND TRICKS BIKE SET UP TIPS AND TRICKS Mojo HD3 Brake Cable Routing Mojo HD3 1x Cable Routing 2X routing on the HD3 is the same as the Tranny29 as shown on page 25...

Page 13: ...ailleur housing before the two halves of the frame are assembled and before you install your BB Since we ship the frames with both halves assembled the person building the bike will have to remove the...

Page 14: ...24 25 BIKE SET UP TIPS AND TRICKS Tranny29 Cable Routing BIKE SET UP TIPS AND TRICKS Tranny29 Cable Routing Tranny29 Single Speed Cable Routing Tranny29 2x Cable Routing...

Page 15: ...n the splines on the drive side of the bottom bracket Standard procedures apply to mounting an ISCG 05 compatible chainguide or bash on the HD3 The HD3 is also compatible with all common direct mount...

Page 16: ...he lighter weight cages don t seem to hold up to this sort of abuse Hakkal gi Disc Brake Set Up If using mechanical discs and drop bar levers don t forget to put an in line cable adjuster as drop leve...

Page 17: ...justed too slow the fork may pack down and feel sluggish In order to conserve momentum and remain compliant the suspension needs to recover fairly quickly and push off the back side of bumps and holes...

Page 18: ...bing o ring s position Step 3 Measure sag the distance from o ring to wiper Start with sag of 15 20 of travel and adjust to your preference Step 1 Add recommended air for rider weight see charts on fo...

Page 19: ...4 63 140 150 64 68 68 150 160 68 73 72 160 170 73 77 77 170 180 77 82 82 180 190 82 86 86 190 200 86 91 91 200 210 91 95 96 210 220 95 100 100 220 230 100 104 105 230 240 104 109 110 240 250 109 113 1...

Page 20: ...n packing down Too fast and the bike will bounce you up in the air after bumps and drops Adjust to your preference The Ripley and the HD3 use the following shock and shock hardware Upper Hardware 21 8...

Page 21: ...ase tunes for DBinlines on the Ripleys and HD3 can be found on page 41 REAR SHOCK SETUP REAR SHOCK SETUP Fox Float X2 Fox fires yet another across the bow with the new for 2016 Float X2 If you ride ag...

Page 22: ...OW SPEED REBOUND 4 0 5 10 3 HSC LSC PLUSH IMPACT ABSORBS 0 TURNS TURNS 4 HSC HIGH SPEED COMPRESSION SUPPLE EFFICIENCY PEDAL 0 CLICKS CLICKS 25 LSC LOW SPEED COMPRESSION HSR LSR LIVELY POP CONTROL G OU...

Page 23: ...RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE 110 110 110 100 135 132 135 120 150 150 150 140 180 180 175 169 205 205 205 195 X Fusion Microlite RL New Ripleys 30 Sag 35 Sag RIDER WEIGHT PRESSURE RIDER...

Page 24: ...s on the HD3 are designed to be removed and replaced easily Be sure to purchase a fresh link set before removing the old ones to skip any downtime There are no bearings to press out nor any axles to h...

Page 25: ...ingle stop eccentric cap bolt upper eccentric shaft bolt lower shock nut clevis clevis reducer clevis bushing lower shock bolt single stop derailleur hanger single stop derailleur hanger bolt chainsuc...

Page 26: ...stay cable port derailleur hanger derailleur hanger mounting bolt derailleur hanger mounting nut seatstay yolk bolt slot machine seal slot machine bolt single cable port w m4 x 8 flat head bolt chains...

Page 27: ...This way you ll be able to remove it in case of a flat out on a ride HD3 HARDWARE TORQUE SPEC THREAD TREATMENT Cable Port 2 Nm Grease Clevis to Seatstay 15 Nm Loctite 243 Front Derailleur Cover Mount...

Page 28: ...not use Y or T tools when removing the clevis bolts Gently remove the clevis from the swingarm leaving the shock attached Step 2 Remove both of the eccentric core bolts using 6mm allen wrenches Step 3...

Page 29: ...the press surfaces are free of any contamination such as grease or oil Apply a thin layer of Loctite 680 retaining compound and This information is shown in a video http tinyurl com mfttd8o use the Cl...

Page 30: ...o forward upper link bolts Step 5 Pull the swingarm with the linkages still attached away from the front triangle Step 6 Remove the axle in the lower link that passes through the swingarm and separate...

Page 31: ...Cycles will make replacement parts available at a minimum charge to the original owner Ibis Cycles does this at its sole discretion and reserves the right to refuse this offer so don t go crashing you...

Page 32: ...ir until blended Pour the almond butter mixture over the dry ingredients and stir until coated 4 Transfer the mixture to the prepared pan Press down firmly It helps to coat your fingers with cooking s...

Page 33: ...il Mail Stack and Reach Swingarm Removal Warranty Airstream Bearing Specs Mojo Bearing Specs Ripley Being kicked in the you know whats Bottle Cage Cable Routing Cannoli Chuck s Recipe Das Liberator DB...

Page 34: ...64 65 NOTES...

Page 35: ...66...

Page 36: ...i b i s c y c l e s c o m...

Reviews: