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Welding produces fumes and gases. Breathing these fumes 
and gases can be hazardous to your health

Keep your head 

out of the fumes. Do not breathe the fumes.

 

   

 

Rays  from  the  welding  process  produce  intense  visible 
and invisible (ultraviolet and infrared) rays that can burn 
eyes and skin. Sparks fly off from the weld. 

 

Accidental contact of electrode to metal objects can 
cause sparks, explosion, overheating, or fire.

 Check 

and be sure the area is safe before doing any welding. 

 

Cylinders can explode if damaged

; Shielding gas 

cylinders contain gas under high pressure and damaged 
cylinder can explode, so be sure to treat them carefully. 
 
 

Overuse  can  cause  overheating; 

Allow  cooling  period 

and  follow  rated  duty  cycle.  Reduce  the  current  before 

starting to weld again. Do not block or filter airflow to unit. 

   

 

 

 
 
 
 
 
 

FUNDAMENTAL CAUSES OF WELDING  

 

 

 

 

 

 

WARNING!

 

Read all safety warnings, instructions, illustrations 

and specifications provided with this product. Failure to follow 

all instructions listed below may result in serious injury.  

 

Save all warnings and instructions for future reference

.  

These are the major reasons why you should have a welding 
helmet with you. To avoid hazards as well as to provide 
more protection, so as to get additional functions, this 

Auto-

darkening helmet can be used; for welding & grinding

.

 

 

 

IBL 550S 

 

Summary of Contents for IBL 550S

Page 1: ...AUTO DARKENING IBL 550S WELDING HELMET ...

Page 2: ...1 ...

Page 3: ..._____ 3 PRODUCT SPECIFICATIONS __________________________ 4 PRODUCT OVERVIEW ________________________________ 5 CONTROLS AND OPERATIONAL FEATURES__________ 6 MAINTENANCE ______________________________________ 7 TROUBLESHOOTING _________________________________ TABLE OF CONTENTS IBL 550S 3 4 5 6 7 10 11 ...

Page 4: ...h pressure and damaged cylinder can explode so be sure to treat them carefully Overuse can cause overheating Allow cooling period and follow rated duty cycle Reduce the current before starting to weld again Do not block or filter airflow to unit FUNDAMENTAL CAUSES OF WELDING WARNING Read all safety warnings instructions illustrations and specifications provided with this product Failure to follow ...

Page 5: ...ges from clear to dark in just 1 25 000 sec This helmet s switch time automatically darkens the lens the moment you start welding The ultra high performance of UV IR auto darkening filters provide full protection for the user s eyes face against UV IR radiation during the entire welding process even in the light state Check the front and inside cover lens make sure it is clean that no dirt is cove...

Page 6: ...elding The helmet should be checked by a qualified service technician Viewing Area 92 42 mm Cartridge Size 110 90 mm UV IR Protection upto DIN 16 at all times Light State DIN 4 GRIND Dark State DIN9 DIN13 External variable shade Switch Time Light to Dark 1 25 000 sec from Light to Dark Sensitivity Control Low to High by infinitely dial knob Delay Control Dark to Light 0 1 to 1 sec by infinitely di...

Page 7: ...l Knob 3 Adjustment Knob Headgear 4 Headgear 1 2 3 4 6 5 Solar Panel 6 Arc Sensors 7 Protective lens 8 ADF Cartridge inside 5 7 8 WARNING Product must be fully assembled before operation Do if partly assembled or assembled with damaged parts IBL 550S ...

Page 8: ...ust the distance between the user s face and ADF loosen the knobs iv on both sides of the helmet until the headband can move back and forth freely reposition the headband at one of the slots as desired This should be done one side at a time and both sides should be located at the same position SHADE CONTROL The Shade Control Knob 2 on the side of welding helmet is used manually to dial in the shad...

Page 9: ...elding MAG Metal Active Gas Welding MIG H Metal Inert Gas Welding with heavy metals MIG L Metal Inert Gas Welding with light alloys PAC Plasma Arc Cutting PAW Plasma Arc Welding ADF CARTRIDGE I II III IV V I Self test Button II Low Battery Indicator III Sensitivity Control IV Delay Control V Battery Compartment IBL 550S ...

Page 10: ...OW or HIGH by using the infinitely dial knob III The LOW setting suits excess ambient light or with another welding machine close by The HIGH setting suits low amperage welding and welding in areas with low light conditions Use a Mid Range 30 50 sensitivity for most applications It may be necessary to adjust helmet sensitivity to accommodate different lighting conditions or if lens is flashing On ...

Page 11: ...ver lens upwards until it releases from one edge Then remove any protective film before installing the new one BATTERY REPLACEMENT When low voltage indicator turns red you have to change battery Rotate cover plates on the ADF and replace the old battery by CR2032 lithium battery After that put on cover plates of battery and rotate to lock The helmet requires little maintenance however for best per...

Page 12: ...er lens 2 Filter does not darken when arc is struck Grind Mode Selected Select Weld Mode and adjust Shade from 9 to 13 Sensors or Solar Panel blocked Make sure sensors or solar panel are exposed to weld arc without blocking Set Sensitivity to LOW Adjust sensitivity to required level Low Voltage of lithium battery Replace with new lithium battery if indicator turns red 3 Filter darkens without arc ...

Page 13: ...d appliances you make an important contribution in protecting our environment Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or local store for recycling advice CONTACT US HiTech Machineries Equipments IV 540E Thottumugham P O Aluva Ernakulam Dist Kerala India 683105 Toll Free 1800 103 4090 Whatsapp 91 ...

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