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iBell Tools IBL M200-105, Operator'S Manual

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iBell Tools IBL M200-105 Operator'S Manual Download Page 5

 

 

4 

 

 

    

Arc rays from the welding process produce intense visible 
and invisible (ultraviolet and infrared) rays that can burn 
eyes and skin. Sparks fly off from the weld. 

▪

 

Wear  a  welding  helmet  fitted  with  a  proper  shade  of  filter  to 

protect your face and eyes when welding or watching.  

▪

 

Wear approved safety glasses with side shields under your helmet. 
 

 

 

 

Accidental  contact  of  electrode  to  metal  objects  can 
cause sparks, explosion, overheating, or fire.

 

 

Hot parts can cause severe burns

. Do not touch hot parts 

bare handed. Allow cooling period before working on gun 

or torch. 
 

Overuse  can  cause  overheating; 

Allow  cooling  period 

and  follow  rated  duty  cycle.  Reduce  the  current  before 
starting to weld again. Do not block or filter airflow.   

 

Moving parts can cause injury

. Keep away from moving 

parts such as fans. Keep all doors, panels, covers, and 
guards closed and securely in place. 

 

High-frequency due to welding can cause interference

, 

it can interfere with radio navigation, safety services, 
sensors computers, and communications equipment. 

 

Electo-static discharge can damage printed circuit 

boards

. Put on grounded wrist strap before handling 

boards or parts.  

FURTHER CASES 

ARC RAYS 

IBL M200-105 

 

Summary of Contents for IBL M200-105

Page 1: ...FLUX CORED MAG MMA IBL M200 105 WELDING MACHINE OPERATORS MANUAL ...

Page 2: ...1 ...

Page 3: ...3 PRODUCT SPECIFICATIONS __________________________ 4 PRODUCT OVERVIEW ________________________________ 5 INSTALLATION ______________________________________ 6 GENERAL OPERATION _______________________________ 7 TROUBLESHOOTING _________________________________ TABLE OF CONTENTS IBL M200 105 3 6 7 9 10 15 18 ...

Page 4: ...perly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld ...

Page 5: ... hot parts bare handed Allow cooling period before working on gun or torch Overuse can cause overheating Allow cooling period and follow rated duty cycle Reduce the current before starting to weld again Do not block or filter airflow Moving parts can cause injury Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place High frequency due to weld...

Page 6: ... the ventilation of the welding area These metals produce extremely toxic fumes which can cause discomfort illness and death Do not in any manner come into physical contact with any part of the welding current circuit which includes i Workpiece or any conductive material in contact with it ii Ground clamp iii Electrode or Welding Flux cored Wire iv Any metal parts on the electrode holder or MAG Gu...

Page 7: ...enough to melt both As the electrode melts the flux coating on the electrode develops gas and slag which help protect the weld pool The gas keeps air and other pollutants away while slag forms on top of the weld pool to protect the weld seam The machine uses a high performance IGBT Technology which is very useful as they give power that can be used for different welding processes Hot Start provide...

Page 8: ...3m MAG Torch 1 Kg Flux cored wire Rated voltage Rated Input Power Rated input current No load voltage Duty Cycle Power Factor CosΦ Efficiency Min welding thickness Insulation Class MMA Output current MAG Output current MMA Electrode size MAG Flux cored wire PRODUCT SPECIFICATIONS Smart Fan work only when cooling is required Current proportionally reduce when electrode cable length increases IBL M2...

Page 9: ...s undercuts and sometimes porosity Length of arc is regulated by holding electrode tip at a suitable distance from welding piece Angle of travel Hold the rod perpendicular to the joint and tilt the top of the electrode in the direction of travel approximately 5 to 15 For welding vertical up use a forehand technique and tilt the top of the rod 15 away from the direction of travel Speed of travel Th...

Page 10: ...9 PRODUCT OVERVIEW 1 MMA MAG Switch 2 Current Adjustment Knob 3 MAG Gun Torch 4 Electrode holder socket MMA Earth clamp socket MAG 5 Earth clamp socket MMA IBL M200 105 3 1 2 4 5 ...

Page 11: ...of and then tighten it suitable electrode is connected to the holder Connect the grounding clamp into quick socket with the polarity of tighten it by force the grounding clamp connects to the work piece MMA ASSEMBLY Work piece WARNING Make sure that welding cable and earth cable connections are tight If a connection is slack it will result in voltage drop that will cause the connection to heat INS...

Page 12: ...MAG ASSEMBLY Flux cored Wire reel spool Panel Unlock button Drive roll Two wire feed 0 8 0 9 mm 0 6 mm Pressure arm Roller retainer Set the wire reel in the spring holder and insert the snap pin Turn the adjustment knob of the pressure arm counter clockwise to loosen it I II Snap pin Arm Knob IBL M200 105 ...

Page 13: ... it through to the inlet tube of the torch Place the retainer back and Pull up the pressure arm back to position and turn the knob clockwise NOTE The placement of the reel should be such that the wire comes off the spool it will look like the illustration above The wire should unspool from the bottom and the spool will rotate in a counter clockwise manner Wire from reel to the drive should relax w...

Page 14: ...tion of proper wire feed MAG Gun Torch Trigger Switch Wire Pull the trigger on the MAG gun to feed wire through the gun assembly Let the panel be open as of now so that you can inspect the wire feeding process Keep the gun straight When feeding a new wire through the liner make sure the wire is cut cleanly no burrs or angles and that at least 2cm from the end is straight no curves Cut off the exce...

Page 15: ...orce as it comes out of the gun If this stops the wire from feeding increase pressure until the wire feeds through your fingers without issue Check if the drive roll is slipping on the wire and increase pressure on the pressure arm adjustment knob if necessary MAG Gun MAG Connection For MAG Connect the grounding clamp into quick socket with the polarity of not like in the MMA tighten it by force t...

Page 16: ...s the first difficulty is priming the arc For best results proceed as follows Test the current intensity and the electrode on a piece of scrap material Hold the electrode approx 2 cm above the start of the joint Touch the work piece with the electrode and stroke it repeatedly on off the work piece to start the arc Watch the arc only through the face shield and keep the arc length approximately 1 1...

Page 17: ...struck move the nozzle along the joint Pull the trigger while in contact with the workpiece The machine does not arc unless the trigger is pulled The gun should bisect the angle of the two workpieces to form the weld work angle The torch in relation to its movement is torch angle For an angle joint the angle between the weld gun and the workpiece should be around 45 For a butt joint the angle betw...

Page 18: ...ist getting into welding machine or else blow the welding machine to dry immediately then measure the insulation with insulation resistance meter it can only be used when the measuring result is accepted In the event that the welding machine is not used for long term it should be placed into the original package and stored in dry place Any improper or incorrect operation may cause the welder s fai...

Page 19: ... Connect with our customer service 3 QC indicator is ON fan is working meter is normal 3 1 IGBT is damaged 3 2 Rectifier of quick recovery is damaged 3 3 Control board is broken 3 4 The feedback circuit is in fault 4 Too much spatter 4 1 Output terminal polarity connection is wrong So please change the polarity 5 Erratic welding output current or out of control of potentiometer 5 1 The potentiomet...

Page 20: ...e drive pressure See page no 13 2 2 Check if wire is in place and replace if necessary 3 No arc or wire feed 3 1 Exceeded duty cycle 60 Thermal protector engaged 3 2 Insufficient air flow Overheat 3 3 Circuit breaker has been tripped 3 1 Allow it to cool at least 10 minutes with machine ON 3 2 Check the vents on all sides of the machine for any obstacles 3 3 Make sure circuit breaker is reset 4 Po...

Page 21: ...d appliances you make an important contribution in protecting our environment Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or local store for recycling advice CONTACT US HiTech Machineries Equipments IV 540E Thottumugham P O Aluva Ernakulam Dist Kerala India 683105 Toll Free 1800 103 4090 Whatsapp 91 ...

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