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MAINTENANCE S.O.P

BEFORE OPERATION

STEP

PRECAUTION

Use a handheld leak tester and wear a
flammable gas tester to check ice
machines of any R290 refrigerant leaks.
Make sure the maintenance area is
well-ventilated.

Wear the flammable gas tester
throughout the maintenance period.

Avoid sparks due to static electricity
during operation; all devices must be
reliably grounded and not be improperly
connected.

After verifying there are no leaks or
accumulation of refrigerant, please
disconnect the power and water supply of
the ice machine.

DISCHARGE OF REFRIGERANT

STEP

PRECAUTION

Connect the refrigerant discharge tube to
the middle connector of the dual-head
pressure gauge, connect the needle
charging valve to the low pressure
connector, and arrange the outlet of the
discharge tube to the outside.

Make sure the outlet is in an open place
and is at least 2m away from any heat
source or ignition source.

Remove the hot air bypass valve coil of
the refrigeration system, place the
magnet on the valve, and make sure the
magnet has enough attraction to open the
valve. Throughout this operation, the high
and low-pressure connectors of the
refrigeration system are interconnected.

Generally, if the solenoid valve is opened
by a magnet, a clop sound can be heard
at the moment of opening.
Conduct this operation as gently as
possible. Wrap the bottom of the magnet
in anti-static cotton fabric.

Mount the needle charging valve on the
charging tube of ice machine.

When the reading of the pressure gauge
is 0Bar, gently shake the compressor and

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Summary of Contents for iBC-101B

Page 1: ...Self Contained Ice Machines Ice Machines with Bins Service Manual Models iBC 129P iBC 219P iBC 101B iBC 289 iBC 350P and iBC 500P PLEASE READ CAREFULLY BEFORE SET UP OPERATION AND MAINTENANCE ...

Page 2: ...Table of Contents R290 Refrigerant Properties 3 R290 Ice Machine 4 5 Maintenance Checklist 6 7 Maintenance S O P 8 11 ...

Page 3: ...ed in household refrigerators and other products in the early 2000s Explosion Concentration 2 1 9 5 Designation Propane Molecular formula C3H8 Molecular weight 44 specific weight is larger than air Appearance and property Colorless and odorless under atmospheric pressure Environmentally friendly R290 is globally recognized as being an environmentally friendly refrigerant and is generally permitted...

Page 4: ... iBC 219P iBC 101B iBC 289 iBC 350P and iBC 500P including compressor relay switch and controller are explosion resistant parts that passed tests and are permitted to be used in equipment using flammable coolant Electrical parts that are not tested or may cause a fire or become an ignition source must be completely sealed to avoid becoming a possible ignition source For all the reasons above the p...

Page 5: ...ote R290 refrigeration system has no service valve for safety reasons needle charging valve is required Note When charging refrigerant for the system 1 Discharge refrigerant from the system 2 Vacuum the refrigeration system 3 Charge the system 5 ...

Page 6: ...ance areas must be equipped with R290 concentration alarms at low positions which shall not be covered Two or more fire extinguishers must be prepared at easily accessible locations Ventilators switches breakers and other electrical devices need to be explosion resistant All devices must be reliably grounded with secure wires Personnel Maintenance personnel must receive professional training Maint...

Page 7: ...rging valve Refrigerant connection tube Electronic scale with a precision of 0 5g Cutter Sealing pliers x 2 Magnet Refrigerant cylinder Storage requirements Protect cylinders from direct sunlight Place cylinders in vertical position Place cylinders in a well ventilated place Keep cylinders away from open flame and heat source Check the valves for leaks regularly 7 ...

Page 8: ... gauge connect the needle charging valve to the low pressure connector and arrange the outlet of the discharge tube to the outside Make sure the outlet is in an open place and is at least 2m away from any heat source or ignition source Remove the hot air bypass valve coil of the refrigeration system place the magnet on the valve and make sure the magnet has enough attraction to open the valve Thro...

Page 9: ...NT OF PARTS STEP PRECAUTION Welded parts are to be placed on their original positions in the system REMEMBER Some parts of the R290 system must be explosion resistant Please use the original accessories Weld the new extension pipe to the original process pipe If the compressor is replaced weld it onto the new compressor The process pipe is required to be long enough for the next service Press and ...

Page 10: ...repare the connection pipe pressure gauge and accessories empty the charging pipe and set the electronic scale to zero The hose connecting the cylinder and charging meter shall be tension free to minimize error of charging volume Slowly open the low pressure valve of the pressure gauge When the charging volume reaches the rated volume indicated on the nameplate immediately close the low pressure v...

Page 11: ...pe on the clamped point farther away from the compressor and seal it by brazing Take off the magnet and mount the defrosting valve coil on the original position Turn on the ice machine for commissioning at least 20 minutes after charging 11 ...

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