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IBE BPD-20 Instruction Manual Download Page 19

Instruction Manual for Hydraulic Dough Divider BPD-20 

www.allaboutbakery.com.au                                                                       19 

4.3 Spare Parts List 
 

No. 

Description 

 

No. 

Description 

A 

Hinge 

 

165 

Lower Holding Plate 

B 

Hydraulic Control Valve 

 

178 

Safety Cover 

C 

Compression Spring 

 

180 

Top Press Cover 

D 

Dry Ball Bearing 

 

185 

Spring Washer 

F 

Sensor 

 

188 

Turning shaft of Upper Press Cover 

G 

Start Switch 

 

190 

Chain Fastening Screw 

H 

Push Button Switch 

 

192 

Fastening Shaft Bushing 

I 

Emergency Stop Switch  

 

195 

Chain Shaft Bushing 

J 

Handle 

 

196 

Screw 

K 

Horizontal Motor 

 

198 

Chain Fastening Screw 

L 

Main Power Switch 

 

250 

Fastening Block 

M 

Power Indicator 

 

261  

Handle Control Valve 

100 

Lower Machine Body 

 

262 

Handle Fastener 

110 

Hoisting Plate 

 

263 

Control Valve Switch 

140  

Stopper Fastening Plate 

 

265 

Switch Control Valve Stopper 

146 

1/20 Round Stopper 2 

 

300 

Oil Tank 

147 

1/20 Round Stopper 

 

305 

Oil Tank Cover 

150 

Dividing Blade Assembly 

 

325 

Front Machine Cover 

155 

Upper Holding Plate 

 

330 

Rear Machine Cover 

156 

Adjusting Screw 

( Middle Holding Plate + Dividing Blade) 

 

335 

Oil Tank Stopper 

160 

Middle Holding Plate 

 

346 

Handle of Hydraulic Control Valve 

162 

Adjusting Screw 

(Upper and Lower Holding Plate) 

 

350 

Dual Motion Hydraulic Cylinder 

164 

Fastening Base of Hydraulic Valve 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

Summary of Contents for BPD-20

Page 1: ...Instruction Manual for Hydraulic Dough Divider BPD 20 www allaboutbakery com au 1 INSTRUCTION MANUAL HYDRAULIC DOUGH DIVIDER ...

Page 2: ...nd conditions 6 Machine specifications 7 Machine identification details 8 Main components of the machine 9 Safeguards 10 Intended operation 2 Transport and Installation 1 Transport 2 Installation 3 Testing Safeguards 3 Machine Operation 1 Intended operation 2 Control components 3 Dividing operation 4 Cleaning Maintenance 1 Cleaning 2 Maintenance 3 Spare parts list 4 Exploded parts drawings 5 Elect...

Page 3: ...al Bakery Equipment Pty Ltd I B E Address 20 Brewer Street CLONTARF QLD 4019 Australia Phone 1300 099 011 or 61 7 3889 5700 E Mail david allaboutbakery com au Web www allaboutbakery com au 1 3 Use of this Manual Please read carefully the information supplied in this manual before installing operating or carrying out maintenance on this machine This manual must be kept in good condition and stored ...

Page 4: ... machine to which the manual refers International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers International Bakery Equipment Pty Ltd will not be held responsible for direct or indirect damage or injury to people or objects resulting from the misuse of this documentati...

Page 5: ...er Warranty expressed or implied by any other Agent Dealer or Distributor unless approved in writing by I B E Pty Ltd in advance of any claim being filed This Warranty gives you specific legal rights which vary from State to State Note I B E Pty Ltd reserves the right to make the final decision on all Warranty coverage questions The decision of the Company is final What is covered under this Warra...

Page 6: ...ications Model Dough Capacity Kg Min Max Dough Dividing Weight g Min Max Motor H P Dimensions Weight Kg Net L cm W cm H cm BPD 20 3Kg 16Kg 150g 800g 2 63 8 66 4 120 325 Power Supply Details 3 Phase 10amp 4 pin plug top supplied Note The Manufacturer will not be Liable for electrical defects breakdowns or malfunctioning of the machine for the non compliance with the power supply stated ...

Page 7: ... 7 Machine Identification Details Type Hydraulic Dough Divider Model BPD 20 Position of Serial Number Identification Plate Fig 1 1 Fig 1 1 Note When requesting spare parts please state the serial number found on the serial number identification plate Serial number Identification plate ...

Page 8: ...ider BPD 20 www allaboutbakery com au 8 1 8 Main Machine Components Fig1 2 Main Machine Components Emergency Stop button Locking Handle Top Cover Operating Handle On Off button Power Indicator Main Power Switch Dividing Chamber Locking Castors ...

Page 9: ...daily basis Tampering with the safety devices creates hazards for the machine operator for which International Bakery Equipment Pty Ltd or its agents will not be liable Note In the event that one or more of the safe guards do not operate or fail contact your supplier immediately DO NOT OPERATE THE MACHINE Tampering with or modifying the machine will void warranty Emergency Stop Button The machine ...

Page 10: ...ccess panels The front and rear panels of this machine have been fitted with a limit switch which will stop the machines operation when the panel is opened Fig 1 7 Fig1 7 Rear panel ajar Note When opening front or rear panel for cleaning or maintenance the machine should be switched off and unplugged from the wall ...

Page 11: ...t the machine When being transported the machine crate should be secure to the transporting veichcle using approved tie down straps to avoid the machine tipping over The machine should not be placed on top of other items during transport When lifting the machine ensure all persons are at a safe distance The forklift operator is to hold the appropriate qualifications Do not climb on or place body u...

Page 12: ...been placed in its location ensure the front castors are locked to stop any movement of the machine during operation Fig 1 2 page 8 Before making the electrical connections check the specifications found in section 1 6 of this manual and ensure they match those of your electrical service Make certain the electrical supply is correct and the correct breaker is in place to ensure protection from a s...

Page 13: ...ough s with the use of a hydraulic pump to drive the pressure plate and the dividing blades to ensure an even pressure and accurate dividing of the dough into 20 pieces of equal weight The raising and lowering of the pressure plate and blades is via the operating handle located on the left hand side front panel of the machine Fig 1 2 page 8 This machine has been designed and built to operate indoo...

Page 14: ...ition when lowered b Emergency Stop Button When pressed it stops the machine completely c On Off Switch When the green switch is pressed the power is turned on When the red switch is pressed the power is turned off d Power indicator When lit the machine is switched on e Operating Handle When moved in the direction of the the pressure plate will raise When moved in the direction of the the pressure...

Page 15: ...hands to evenly spread dough Lower the top cover and lock into place with locking handle a Raise the pressure plate with the operating handle e when the dividing blades have reached the top cover the machine will make a slightly different sound indicating the dough has been divided Lower the pressure plate down slightly with e to remove pressure from the top cover Release the top cover with handle...

Page 16: ...st Remove excess flour dust with a soft brush Using a plastic scraper remove any dough remnants from dividing chamber Wipe over the entire machine with a damp cloth with a neutral detergent Harsh chemicals will damage the machine To assist cleaning of the dividing blades 4 round blocks have been supplied with this machine and should be placed in the dividing chamber equal distance apart and agains...

Page 17: ...ttom of the machine this can then simply be removed and crumb disposed of Fig 4 2 Front panel open Fig 4 3 Rear panel ajar Note Do not use water jets or hoses to clean this machine as excess water can damage the machine and the safe operation of the electrical components Note ONLY paraffin or white oil can be used to lubricate the dividing blades The blades only need a very fine film of oil coatin...

Page 18: ...e correctly it is recommended that you contact your supplier to ensure a qualified technician services the machine for you It is not advisable to attempt any repairs without prior knowledge of the mechanical or electrical systems used in the manufacture of this machine use only qualified technicians Note Any attempt to modify this machine in any way will result in the warranty being voided Tamperi...

Page 19: ... Motor 198 Chain Fastening Screw L Main Power Switch 250 Fastening Block M Power Indicator 261 Handle Control Valve 100 Lower Machine Body 262 Handle Fastener 110 Hoisting Plate 263 Control Valve Switch 140 Stopper Fastening Plate 265 Switch Control Valve Stopper 146 1 20 Round Stopper 2 300 Oil Tank 147 1 20 Round Stopper 305 Oil Tank Cover 150 Dividing Blade Assembly 325 Front Machine Cover 155 ...

Page 20: ...Instruction Manual for Hydraulic Dough Divider BPD 20 www allaboutbakery com au 20 4 4 Exploded Parts Drawing ...

Page 21: ...Instruction Manual for Hydraulic Dough Divider BPD 20 www allaboutbakery com au 21 4 5 Electrical Wiring Diagrams ...

Page 22: ...Instruction Manual for Hydraulic Dough Divider BPD 20 www allaboutbakery com au 22 4 6 Hydraulic Control System ...

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