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AST0715MP-960

 

Page 24 

20/11/2006

 

 

 

water in it so the solution is carried into the 
conditioner.  

2.  Press the REGEN button. 
 
 
 
 

Note: 

The above instructions reflect standard 

commercial practices. Local codes may require 
different installation procedures. 
 

Brine Line Connection 

 
Install an appropriate fitting onto the 1/4-inch male 
NPT connection on the air check, Figure 7, and install 
a length of flexible tubing between the air check fitting 
and the brine pick-up tube at the brine tank. 
 

Note: 

Make sure that all fittings and connections are 

tight so that premature checking does not take place. 
Premature checking occurs when the ball in the air 
check falls to the bottom before all brine is drawn out 
of the brine tank. Refer to the 

Troubleshooting

 

section in this manual for additional information. 
 

Brine Tank Overflow Line Connection

 

 
In the event of a malfunction, the tank overflow 
connection directs overflow to the drain instead of 
spilling on the floor where it could cause water 
damage. Complete the following steps to connect the 
overflow fitting to the brine tank: 
 
1.  Locate the fitting hole on the side of the brine 

tank. 

2.  Insert the overflow fitting (not supplied) into the 

tank and tighten with the plastic thumbnut and 
gasket as illustrated in Figure 6. 

3.  Attache a length of 1/2in (1.3cm) tubing (not 

supplied) to the fitting and run to the drain. 

 
Note: 

Don not elevate the overflow line higher than 

3in (7.6cm) below the bottom of the overflow fitting. 
Do not tie into the drain line of the control unit. The 
overflow line must be a direct, separate line from the 
overflow fitting to the drain, sewer or tube. Allow an 
air gap as in the drain line connection, Figure 5. 

 
 
 
 
 
 
 
 
 
 
 

 

 

Placing Conditioner into Operation 

 

Initial Start-Up 

 
After the water conditioning system is physically 
installed, we recommend that the conditioner be 
disinfected before it is used to treat potable water. 
Refer to the 

Disinfection of Water Conditioners 

section in this manual. Complete the following steps 
to place the conditioner into operation: 
 
1.  Remove the rear valve cover by pulling back on 

the tab located on the lower rear edge of the 
cover. Next, lift the cover off the valve. 

2.  Grasp the camshaft and rotate COUNTER-

CLOCKWISE (As viewed from the front of the 
control) until the indicator on the regeneration 
cycle indicator points directly to the word 
BACKWASH. 

3. 

Fill the mineral tank with water Turning the water 
supply off and place the bypass valve(s) into the 
"not  in bypass" position. Open the water supply 
valve 

very slowly

 to approximately the 1/4 open 

position.

  

Caution 

 

If the water supply valve is opened too rapidly 
or too far, resin may be lost. In the BACKWASH 
position, you should hear air escaping slowly 
from the drain line. 

 

4.  When all the air is purged from the tank (water 

begins to flow steadily from the drain), slowly 
open the main supply valve all the way. Allow the 
water to run into the drain until the water appears 
clear. Turn off the water supply and wait for about 
five minutes to allow all trapped air to escape 
from the tank. 

5.  Add water to the brine tank (initial fill). With a 

bucket or hose, add approximately 4 gallons (15 
litres) of water to the brine tank. 

 
Open the water supply valve slowly to the full open 
position. Carefully rotate the camshaft COUNTER-
CLOCKWISE until the indicator on the regeneration 
cycle indicator points directly to the centre of the 
REFILL position and hold there until the air check 
(Figure 7) fills with water and water flows through the 
brine line into the brine tank. Do not run for more than 
two minutes. Rotate the camshaft COUNTERCLOCK-
WISE until the indicator points to the centre of the  
BRINE/SLOW RINSE position. 
 
Check the water is being drawn from the brine tank. 
The water level in the brine tank will recede very 
slowly. Observe the water level for at least three 
minutes. If the water level does not recede, if it goes 

 

Figure 6 - Overflow Line Connection 

Summary of Contents for AST0715MP-960

Page 1: ...ON OPERATING INSTRUCTIONS Model AST0715MP 960 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for co...

Page 2: ...15 25 12 15 27 0 70 0 70 1 2 Peak flow not recommended for extended periods of time Brine Tank Poly moulded construction complete with lid Operating Pressure 205 690 kPa Temperature 5o x 50o C Electr...

Page 3: ...H THE TOP STRAINER SUPPLIED LOOSE IT IS IMPORTANT THAT THIS STRAINER IS ASSEMBLED TO THE VALVE DURING INSTALLATION THE LENGTH OF THE INTERNAL RISER PIPE IS FACTORY ADJUSTED FOR THE TANK SIZE PROVIDED...

Page 4: ...Programming For your Application Units of Measure Notes P1 Time of day AM or PM 1 00 to 12 59 1 Current time Hour minute Range depends on value selected for P13 Enter the current time P2 Time of day O...

Page 5: ...as per Instruction Booklet page 16 figure 3 For the drain line connection to the valve a 15mm hose tailpiece is supplied loose in the carton STEP 2 Remove from cabinet and remove polystyrene packing...

Page 6: ...nded The following will have to be programmed into the control Current time of day Hardness of your local water supply Plug transformer into main GPO Push lead end into socket underneath the front of...

Page 7: ...k Using the buttons key in the current second hour figure In example 11 25 Key in 1 Press the key the first hour digit will blink Using the buttons key in the first hour figure In example 11 25 Key in...

Page 8: ...k Using the button only keep on pressing slowly until a little dot appears in the top left hand corner of the display under PM if the display is blinking and shows 1 keep on pressing button until 0 ap...

Page 9: ...eck the settings in the program wait till the green light moves to TIME OF DAY Check time of day is correct Press button to TIME OF REGENERATION 2 00 should be displayed Press button to HARDNESS the h...

Page 10: ...r is being expelled along with the water close off the mains water inlet valve Slowly turn the camshaft anti clockwise till the white line in the round window comes around to the REFILL position Turn...

Page 11: ...brine tank or cabinet will be refilled with the correct amount of water necessary to dissolve the salt required Open the outlet mains valve and close off the bypass valve and check the treated water...

Page 12: ...AST0715MP 960 Page 12 20 11 2006 Water Conditioning Control System Installation Operating and Maintenance Manual Series 255 Valve 960 Control...

Page 13: ...eneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Manual Valve Operation 22 Additional Features 22 Disinfection o...

Page 14: ...free performance The metering system has only one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day altern...

Page 15: ...held closed by water pressure and are leak tight Valve seats are in a vertical position which is the position least vulnerable to plugging System operation cannot get out of phase or sequence The con...

Page 16: ...ts Water Line Connection A bypass valve system must be installed to provide for occasions when the water conditioner must is by passed for hard water or for servicing The most common bypass systems ar...

Page 17: ...ay freezes with the REGEN TIME REMAINING information After the first regeneration is completed the second regeneration begins immediately The display will alternate between the TIME OF DAY and REGEN T...

Page 18: ...ing a regeneration of the water conditioner Time of Regeneration can be set for any time AM or PM Note The control may be programmed for an immed iate regeneration option In this case the control does...

Page 19: ...bers until you reach the desired setting 5 Press the SET button The number stops flashing and the control accepts the new setting After approximately 30 seconds the control starts alter nating the dis...

Page 20: ...his setting your dealer has disabled it Some municipalities require that the Salt Setting not be adjustable Contact your dealer for additional information Capacity Setting The Capacity Setting refers...

Page 21: ...in this manual or contact your dealer for more information about these options The factory setting for Time of Regeneration is 2 00 AM You can change this time Refer to the Time of Regeneration secti...

Page 22: ...caution note 12 Reinstall cover reconnect electric power and reset the time of day 13 Slowly open the water supply valve or return the bypass valve s to the not in bypass position Maintaining the Drai...

Page 23: ...option is a method of forcing the control to regenerate after a preset number of days is normal demand based regeneration does not occur first This feature is not set at the factory your dealer can se...

Page 24: ...used to treat potable water Refer to the Disinfection of Water Conditioners section in this manual Complete the following steps to place the conditioner into operation 1 Remove the rear valve cover by...

Page 25: ...ats refer to the Troubleshooting section in this manual When the water is being drawn fro the brine tank rotate the camshaft COUNTERCLOCKWISE until the indicator points to REGEN COMPLETE Run water fro...

Page 26: ...er Tank 1000215 No 14 for 14 in Diameter Tank 7 1030502 Ball Flow Control 1 8 Injector Assy With O rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red 9 Injector Cap With O...

Page 27: ...AST0715MP 960 Page 27 20 11 2006 C Meter Adapter Bypass Valve and Piping Boss Bypass Valve 3 960 Control...

Page 28: ...611 3 4 in BSPT Brass Pipe Adaptor Kit 1 1001610 1 in NPT Brass Pipe Adaptor Kit 1 1001612 1 in BSPT Brass Pipe Adaptor Kit 1 Not Shown Code Part No Description Qty Piping Boss 1 Kit Piping Boss Inclu...

Page 29: ...nic Failure Improper start of regeneration limit switch closed when it should be open Improper finish of regeneration limit switch open when it should be closed Improper control settings Cause Control...

Page 30: ...Loss of power to the system a Transformer unplugged b Fuse blown circuit breaker open or circuit switched off a Connect the power b Correct the electrical problem 4 Control does not regenerate automa...

Page 31: ...alent Manual Regeneration Guest Cycle Forces the control to regenerate by pressing the REGEN button Regeneration Includes the backwash brine draw and fresh water rinse steps necessary to prepare the r...

Page 32: ...AST0715MP 960 Page 32 20 11 2006...

Page 33: ...of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped b...

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