IBC Water AFB16-180 User Manual Download

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Page 1

COMMERCIAL

WATER FILTER

INSTALLATION

OPERATING

INSTRUCTIONS

Model :

AFB16-180

Serial No :

………………………..

Telephone: (07) 3219 2233

Facsimile: (07) 3219 2266

Email: [email protected] Website: www.ibcwater.com.au

FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application

Manufacturer and Supplier of

Summary of Contents for AFB16-180

Page 1: ...STRUCTIONS Model AFB16 180 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial and residential application Manufacturer and Supplier of ...

Page 2: ...evel Max 4 5 mg l organic matter as indicated by dissolved oxygen consumed value 15 dissolved oxygen of iron level NOTE If fitted with a micronizer to induce oxygen into the water prior to the filter install the micronizer on a valved by pass as indicated in figure 4 AF SERIES FILTERS Table 2 OPERATING PRINCIPLE TYPE MODEL CONTINUOS FLOW RATE L P M PEAK FLOW RATE L P M BACKWASH FLOW RATE L P M VAL...

Page 3: ...ation must be protected from the elements FIG 4 INSTALLATION SINGLE TANK BIRM IRON REMOVAL FILTER INSTALLATION Pipework Layout suggestive only Unit only supplied Pipe Valves Solenoids Water Meter supplied by others All pipework connections to be flanged or barrel union for ease of removal and maintenance USE PIPEWORK SIZES SHOWN IN PERFORMANCE DATA TABLE 2 A Inlet Isolating Valve Manual B Outlet I...

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Page 6: ...ank Step 4 To obtain optimum performance from your unit exercise particular care in ensuring that each grade of media is levelled evenly over the previous layer Step 5 Fill the tank with water to 50mm from the top Step 6 Clean top of tank neck threads of all traces of media Remove the rag or plastic fitted in Step 2 taking care not to raise the riser pipe Step 7 Unpack the valve remove the cap scr...

Page 7: ...n allow the red knob to advance electrically around to the Service position This may take up to 10 minutes Step 5 Depress the red knob and turn anti clockwise to start release the unit will now go through each cycle Backwash purge and back to service automatically NOTE A small amount of media may pass to drain during the initial backwash this is considered normal Step 6 Check with site supervisor ...

Page 8: ... the timer cover depress the lock pins and wipe over unit Step 11 Check that the micronizer is injecting oxygen into the feed stream check that the side valve gate is screwed all the way in and that the vacuum is occurring at the barbed fitting To do this place a finger over the open end of the fitting and check for vacuum effect If a vacuum can not be felt it will be necessary to restrict the mai...

Page 9: ...et days at 2 30AM To alter time simply reset TIMER KNOB to an earlier or later time which will change the time of regeneration by the same number of hours Time indicated as BLACK ARROW will no longer be correct MANUAL OPERATION Step 1 START UP OR INSPECTION REGENERATION a Push in RED KNOB and turn counterclockwise past START to BACKWASH Disconnect electrical power and leave in position for desired...

Page 10: ...ll pins as shown for desired fast rinse time see chart TYPICAL FILTER APPLICATION CYCLE Backwash 20 min 5 pins outward Pause 1 5 min 2 pins inward Fast Rinse 11 min 2 pins outward BACKWASH CYCLE TIME INSTRUCTIONS BACKWASH OR FAST RINSE PAUSE NO OF PINS OUT TIME NO OF PINS IN TIME 1 8min 2 1 5 min 2 11 min 3 4 5 min 3 14 min 4 7 5 min 4 17 min 5 10 5 min 5 20 min 6 13 5 min 6 23 min 7 16 5 min 7 26...

Page 11: ...Page 11 REPLACEMENT PARTS ...

Page 12: ...Cap Screw 4 57G Drive Motor 240v 50Hz 1 35G Piston Assy 1 58G Drive Motor 240v 50Hz 60Hz 1 36G Lower Cap Assy 1 59G Motor Screws 4 37G Cotter Pin 1 60G Wiring Harness 1 38G Manifold Gasket 1 61G Drive Link Assy 1 39G Timer Lock 1 62G Drain Shut off Valve 1 40G Motor Plate Assy 1 63G O Ring 1 41G Hex Head Screw 10 64G Cover 1 42G Ground Screw 1 65G Window Cover w Fasteners 1 43G Lock Washer 1 66G C...

Page 13: ...itch 2 1G Timer Bracket 1 14F7 Skipper Wheel 7 Day 1 2G Adjustable Cam 1 15F Friction Washer 1 3G Timing Pin 36 18F Motor Mounting Screw 2 4G O Ring 1 19F Wire Nut 2 5G Retaining Washer 1 84F Cover Plate 1 6G Switch Insulator 2 85F Screw 4 7G Switch Spacer 2 87F Compression Spring 1 8G Switch Mounting Screw 2 88F Gear Retainer 1 9G Wiring Harness 1 WIRING DIAGRAM 440 SIX DAY OR SEVEN DAY TIMER FIG...

Page 14: ...tory and rotation checked at this time However resetting may be necessary from time to time should the unit fail to draw brine Setting is simple index position to service position fully in switch off power loosen screw A adjust cam to position shown above Switch on power MODEL 180 VALVE CAM POSITION GENERAL MAINTENANCE FIG 19 ...

Page 15: ...ing a few simple instructions 1 To replace the rubber check valve M 005 wet the check valve with water or silicone oil and install it in the main body Thread the cap down snugly by hand Do not over tighten Failure to lubricate the rubber properly will cause the valve to twist inside the cap and will result in leakage of water through the valve If this should occur remove the valve re lubricate and...

Page 16: ...Page 16 Table 1 MEDIA PLEACEMENT BIRM FILTER Sequence in Tank AFB16 1st in bottom of tank 25kg 6 gravel 5kg 1 x 20kg 2 nd 54kg Birm 3 x 18kg ...

Page 17: ...F PAGE UNIT WILL NOT BACKWASH AUTOMATICALLY Page Seventeen UNFILTERED WATER TO SERVICE Page Seventeen LEAK TO DRAIN Page Eighteen INSUFFICIENT SERVICE FLOW RATE Page Eighteen TROUBLE SHOOTING GUIDE AFB16 180 Birm Filter ...

Page 18: ... is down and fully engaged F VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING adjust micro switch stack Fig 19 G VALVE MOTOR MICRO SWITCH BURNED OUT replace micro switch H VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING replace micro switch I TIMER MOTOR SWITCH BURNED OUT replace micro switch A RUBBER SLEEVE MISALIGNED OR MISSING AT TOP OF DISTRIBUTOR PIPE remove valve head and replace rubber sleev...

Page 19: ...FF O RING located in upper cap refer Part No 35G A UNIT MAY BE FOULED WITH SUSPENDED SOLIDS backwash and check again B SERVICE INLET OR OUTLET VALVE NOT FULLY OPENED ensure they are opened C PISTON OUT OF POSITION reposition refer Fig 12 4 Insufficient Service Flow Rate ...

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IBC Water AFB16-180, Installation & Operating Instructions Manual

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