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Attachment
Refer to the Instruction Manual (DVD) for the attachments of the actuator and loads.
[Precautions for Attachments]
No. Item
Precautions
1 Installation
•
Have an appropriate protection when using the product in an
environment related to food that requires the hygienic management
so the actuator would not directly touch the food.
In case the actuator has touched the food, do not treat it as selling
goods.
•
The unit cannot be mounted vertically, horizontally oriented on the
wall or on the ceiling.
•
If the table is laid on the top, it can be installed in the horizontally
oriented wall mount or in the ceiling mount (option).
2 Attachment
Surface
•
The base has to have a structure with sufficient rigidity to prevent
oscillation.
•
There are datum surfaces for attachment on the bracket.
The flatness of the table operation differs for the stroke of each
actuator model. [Refer to the Catalog or Instruction Manual (DVD)]
•
The actuator mounting surface and other surfaces that are used as a
datum should be flat enough with an accuracy of machining or
equivalent treatment, and the flatness of the mounting surface needs
to be
±
0.1mm/m or less.
•
Secure the space where maintenance work can be performed.
3
Bolts to be used
•
For the bolts to be used, a high-tensile bolt complying with ISO-10.9
or more is recommended.
•
If using the tapped holes, use screws with the thread length
dimension being less than the effective depth of the holes.
•
In case the tapped hole is a through hole, be careful so the screw tip
does not exceed the surface of the tapped hole.
•
For the actuator mounting, use a bolt with the dimension of its
effective mating length to the tapped hole size as stated below.
When tapped hole is on aluminum
→
thread length 1.8 times longer than nominal diameter
If it is a through hole, have the following values:
When female screw is on steel
→
thread length same as nominal diameter.
When female screw is on aluminum
→
thread length 1.8 times longer than nominal diameter
4 Tightening
Torque
•
Please follow the specification values stated in the Instruction
Manual (DVD) for the tightening torque.
Failure to do so may cause an operation problem.
5
Load Moment and
Overhung length
•
Please follow the specification values stated in the Instruction
Manual (DVD) for the load moment and the overhung length. Failure
to do so may cause abnormal vibration or noise, and also may
remarkably shorten the product life.
Wiring
For the controller, only the dedicated controller manufactured by our company can be used.
Using other controllers may cause a problem such as burning the product, ignition or generating heat.
Use the dedicated cable enclosed in the package when connecting the actuator and the controller.
[Prohibited Items in the Cable Processing]
•
Do not pull or bend forcibly the cable so as not to give any extra load or tension to the
cable.
•
Do not process the cable to extend or shortening by means of cutting out, combination
or connecting with another cable.
•
Do not let the cable flex at a single point.
•
Do not let the cable bend, kink or twist.
•
Do not pull the cable with a strong force.
•
Do not let the cable receive a turning force at a single point.
•
Do not pinch, drop a heavy object onto or cut the cable.
•
When fixing the cable, provide a moderate slack and do not tension it too tight.
•
Separate the I/O line, communication line and power line from each other.
Do not store in the same duct.
•
When using a cable track, make sure to apply robot cables, avoid any tangle or twist in
the cable track or flexible tube, and do not tie together so the cables are free to move.
(Do not bend it at an angle of 90
°
or less)
•
The cable track capacity for cables to put in should be 60% or less to prevent cables
from breaking. (Cable heat is not considered.)
Note:
•
When the cable is connected or disconnected, make sure to turn off the power to the controller.
When the cable is connected or disconnected with the controller power turned ON, it might cause a
malfunction of the actuator and result in a serious injury or damage to the machinery.
•
When the connector connection is not correct, it would be dangerous because of a malfunction of
the actuator. Make sure to confirm that the connector is connected correctly.
Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
TEL +81-54-364-5105 FAX +81-54-364-2589
website: www.iai-robot.co.jp/
Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany
TEL 06196-88950 FAX 06196-889524
SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China
TEL 021-6448-4753 FAX 021-6448-3992
website: www.iai-robot.com
Technical Support available in USA, Europe and China
Head Office: 2690 W. 237th Street, Torrance, CA 90505
TEL (310) 891-6015 FAX (310) 891-0815
Chicago Office: 110 East State Parkway, Schaumburg, IL 60173
TEL(847) 908-1400 FAX (847) 908-1399
TEL (678) 354-9470 FAX (678) 354-9471
website: www.intelligentactuator.com
Atlanta Office: 1220 Kennestone Circle, Suite 108, Marietta, GA 30066
825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand
TEL +66-2-361-4458 FAX +66-2-361-4456
Steel Strap
(Piano Wire)
Tie them up softly.
Do not use spiral tube in any
position where cables are bent
frequently.
Power Line
Duct
I/O Line
(Flat Cable, etc.)
Cable
Cable Track
Manual No.: ME3723-1B
RCP4W-XX
Actuator cable
Dedicated controller
• PCON-CA
Dedicated connection cable
Motor-encoder cable: CB-CA-MPA□□□
r=84mm or mere (Fixed Use)
Motor-encoder cable
robot cable
: CB-CA-MPA□□□- RB
r=84mm or mere (Movable Use)
(Note) □□□ indicates the cable length. Up to 20m can be specified.
Example) 080 = 8 m
r=34mm (Fixed Use)
r=68mm (Movable Use)
Robot cable
R
R
Dedicated connection cable
(connects controller and RCP4W)
Left
side
Right
side
Wall mount to the left type
Datum
surface
Datum
surface
Left
side
Right
side
Wall mount to the right type
Datum
surface
Datum
surface
Left
side
Right
side
Standard type
Datum
surface
Datum
surface
Left
side
Right
side
Ceiling mount to the right type
Datum
surface
Datum
surface
Left
side
Right
side
Ceiling mount to the left type
Datum
surface
Datum
surface