I-PEX 20977-040T-01 Assembly Manual Download Page 1 | Manualshive

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Document No.

ASM-17008

Confidential C

I-PEX Inc. QKE-DFFDE09-04 REV.8

CABLINE

®

-CX II PLUG With Cover

Part No. 20977

Assembly Manual

2

S19503

September 4, 2019

S.Yamaguchi

T.Kurachi

H.Ikari

1

S17876

November 28, 2017

R.Hoshino

T.Yayoshi

M.Takemoto

0

S17752

October 13, 2017

R.Hoshino

T.Yayoshi

M.Takemoto

Rev.

ECN

Date

Prepared by

Checked by

Approved by

1
2
3
...
»

Summary of Contents for 20977-040T-01

Page 1: ...BLINE CX II PLUG With Cover Part No 20977 Assembly Manual 2 S19503 September 4 2019 S Yamaguchi T Kurachi H Ikari 1 S17876 November 28 2017 R Hoshino T Yayoshi M Takemoto 0 S17752 October 13 2017 R Ho...

Page 2: ...COVER CABLE ASS Y 20977 040T 01 Discrete P N HOUSING ASS Y 20974 040T 01 LOCK BAR ASS Y 20975 040T 01 SHELL A 3655 0401 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pu...

Page 3: ...g time 2 0sec 2nd 2nd heat temp 320 rise time 0 5sec holding time 5 0sec Heater tip Pressure 11N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most op...

Page 4: ...nt No ASM 17008 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Micro coax cable Unit mm Micro coax cabl...

Page 5: ...CABLINE CX II PLUG With Cover Assembly Manual Document No ASM 17008 5 16 Confidential C Discrete cable Unit mm...

Page 6: ...ase confirm all contacts were applied flux Fig 1 After applying flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating a...

Page 7: ...and locate solder bar at center of soldering point Fig 2 Set solder bar Set the cable Fig 3 Setting Cable MCX Discrete cable Jacket When using a discrete cable set it so that the end of the jacket an...

Page 8: ...lse heater See photo 3 of soldering condition Photo 3 AWG 44 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired rep...

Page 9: ...ore assemble SHELL A Fig 6 Caution Do not forcedly pull the cable toward red arrow direction after soldering or apply excessive load on the soldered area or it may peel the solder Fig 6 Fig 6 Cause of...

Page 10: ...below picture green line by a scissors for metal SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 degrees of reciprocating work When it does not be cut try again th...

Page 11: ...photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR ASS Y Assembly of LOCK BAR ASS Y Fig 7 LOCK BAR ASS Y HOUSING ASS Y LOCK BAR ASS Y is assembled...

Page 12: ...Fig 8 LOCK BAR ASS Y 120 HOUSING ASS Y SHELL A Fig 9 LOCK BAR ASS Y is tilted to the cable side 120 degrees Place the SHELL A on the upper surface of the HOUSING ASS Y and push only the red shaded are...

Page 13: ...anual Document No ASM 17008 13 16 Confidential C point Fig 10 Check point Fig 10 from the front of connector as shown below Fig 10 Confirm whether SHELL A Check point Y OK NG Red line below blue line...

Page 14: ...Assembly Manual Document No ASM 17008 14 16 Confidential C points Confirm whether Fig 11 points is assembled properly and SHELL A locks properly Fig 11 Assembly of SHELL A LOCK BAR ASS Y Closed LOCK...

Page 15: ...ignated points Fig 12 13 point Conditions of Soldering iron refer to sheet 8 Fig 12 Soldering of Shell A and Ground Bar Fig 13 Soldering of Shell B and Ground bar Shell A and Shell B When soldering do...

Page 16: ...er Assembly Manual Document No ASM 17008 16 16 Confidential C 5 5 Cable fixation SHELL LOCTITE 352 Fix the cable and SHELL with the bond Recommended Bond LOCTITE 352 Fig 14 Bonding Fig 15 Soldering Bo...

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