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CABLINE-CA Assembly Manual

 

Document No. 

ASM-09005

 

 

 
 

 

2

  / 

14

 

Confidential C                                                                   

1.

目的

  (Purpose)

 

     

CABLINE-CA PLUG

における、ケーブルの半田付け手順及び

SHELL-A, PULL-BAR

の組み付けについて明記する。

 

     

This manual is to explain the soldering method / process of the CABLINE-CA PLUG

 

with cable, and assembly of SHELL-A, PULL-BAR. 

 

2.

適用コネクタ

  (Applicable connector)

 

           

Name: CABLINE-CA PLUG 

                Parts No.:   

Set P/N 

CABLE ASS’Y 

20633-#**T-0#S 

Discrete P/N 

HOUSING ASS’Y 

20634-#**T-02 

SHELL-A 

2764-0**1-### 

PULL-BAR 

2766-0**1 

 

3.

使用機器等

  (Fixtures)

 

3.1

条件確認に使用した部材及び機器等

  (Components and Instruments used in the condition confirmation) 

 

パルスヒート

  (Pulse heater)

 

 

 

 

 

 

 

ヒーターチップ

  (Heater chip) 

 

10P 

12P 

20P 

30P 

40P 

50P 

60P 

板厚

  (Thickness) 

0.5 


-0.05

 

0.5 


-0.05

 

0.5 


-0.05

 

0.5 


-0.05

 

0.5 


-0.05

 

0.5 


-0.05

 

0.5 


-0.05

 

  (Width) 

4.2 


-0.03

 

5.0 


-0.03

 

8.2 


-0.03

 

12.2 


-0.03

 

16.2 


-0.03

 

20.2 


-0.03

 

24.2 


-0.03

 

                                                                             

                                                                  Unit: mm 

 

 

推奨半田バー

  (Recommended solder bar)   

                       

内橋エステック製

 

単芯ヤニ無し糸半田を使用。

 

                 

Resin-free solder made by Uchihashi Estec Co., Ltd. was used. 

Positions 

10P 

12P 

20P 

30P 

40P 

50P 

60P 

Solder size   

AWG#34,36 

φ

0.14 

φ

0.14 

φ

0.14 

φ

0.14 

φ

0.14 

φ

0.14 

φ

0.14 

AWG#40

#44 

φ

0.1 

φ

0.1 

φ

0.1 

φ

0.1 

φ

0.1 

φ

0.1 

φ

0.1 

Length 

4.0mm

 

 

Ref. 

4.8mm

 

 

Ref. 

8.0mm

 

 

Ref. 

12.0mm

 

 

Ref. 

16.0mm

 

 

Ref. 

20.0mm 

 

Ref. 

24.0mm

 

 

Ref. 

Unit: mm 

 

   

Name 

P/N 

Manufacturer 

リフローヘッド

  (Reflow head) 

NA-66 

Nippon Avionics Co., Ltd. 

パルスヒート電源

  (Pulse heat power supply) 

TCW-215 

Nippon Avionics Co., Ltd. 

Summary of Contents for 20633-210T-01S

Page 1: ...Document No ASM 09005 CABLINE CA PLUG Part No 20633 Assembly Manual 8 S18410 June 29 2018 M Nakamura Y Shimada 7 S16129 March 4 2016 Y Sasa T Kurachi J Tateishi 6 S15089 February 26 2015 K Baba E Kawa...

Page 2: ...ation Pulse heater Heater chip 10P 12P 20P 30P 40P 50P 60P Thickness 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 Width 4 2 0 0 03 5 0 0 0 03 8 2 0 0 03 12 2 0 0 03 16...

Page 3: ...temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may c...

Page 4: ...nt No ASM 09005 4 14 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Pos A 10P 3 60 12P 4 40 20P 7 60 30P 11...

Page 5: ...CABLINE CAAssembly Manual Document No ASM 09005 5 14 Confidential C...

Page 6: ...CABLINE CAAssembly Manual Document No ASM 09005 6 14 Confidential C...

Page 7: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 8: ...locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor...

Page 9: ...WG 40 PLUG HSG ASS Y SHELL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater...

Page 10: ...soldering 5 2 SHELL A Cautions in treating SHELL A SHELL A SHELL A SHELL A is delivered in the reel with a carrier The following is the method to cut SHELL A from Carrier Cut Line Cut carrier on the...

Page 11: ...photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 PULL BAR Assembly of PULL BAR Fig 5 PULL BAR HOUSING ASS Y PULL BAR is assembled to HOUSING ASS Y Fig 5...

Page 12: ...ELL A Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL l...

Page 13: ...Fig 12 9 SHELL A B and GND BAR are soldered with the soldering iron at all designated points Fig 8 9 point Refer to Fig 12 for a limit of the solder height For conditions of Soldering iron refer to sh...

Page 14: ...ldered with the soldering iron at all designated points Fig 10 point Conditions of Soldering iron refer to sheet 9 Fig 10 Soldering of SHELL A and SHELL B 5 5 Cable fixation LOCTITE 352 Fix the cable...

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