HYVA AMCO VEBA 81 Series Warning, Operating And Maintenance Manual Download

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B-17

B.4.4 COMANDI
STABILIZZATORI LATO
DISTRIBUTORE GRU AA

ST1/ST2

: Comando estensione/rientro

cilindri stabilizzatori e allargamento aste
lato distributore.

DEV A

: Estensione/rientro cilindri

stabilizzatori supplementari.

DEV B

: Estensione/rientro cilindri

allargamento aste supplementari.

DEV C

: Estensione/rientro cilindri

stabilizzatori gru.

DEV D

: Estensione/rientro cilindri

allargamento aste gru.

B.4.4 STABILIZERS
CONTROLS AT CONTROL
VALVE SIDE AA-CRANE

ST1/ST2

: Control extension/retraction of

stabilizers and rod extension cylinders
at control valve side.

DEV A

: Extension/retraction of the

additional stabilizer legs.

DEV B

: Extension/retraction of the

additional stabilizer rods.

DEV C

: Extension/retraction of the

crane's stabilizer legs.

DEV D

: Extension/retraction of the

crane's stabilizer rods.

B.4.4 STEUERUNGEN DER
ABSTÜTZUNGEN STEUER-
VENTILSEITE AA-KRAN

ST1/ST2

: Steuerung Ausfahren /

Einfahren der Bedienungszylinder der
Abstützbeine und der Abstützstangen
an Steuerventilseite.

DEV A

: Ausfahren/Einfahren der

Zusatzabstützbeinen.

DEV B

: Ausfahren/Einfahren der

Zusatzabstützstangen.

DEV C

: Ausfahren/Einfahren der

Abstützbeinen des Krans.

DEV D

: Ausfahren/Einfahren der

Abstützstangen des Krans.

OFF

DEV

ST1

ST2

Summary of Contents for AMCO VEBA 81 Series

Page 1: ...1 911C MANUALE AVVERTENZE USO E MANUTENZIONE ISTRUZIONI ORIGINALI WARNING OPERATING AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS ANWEISUNGS BEDIENUNGS UND WARTUNGSHANDBUCH ORIGINALANLEITUNGEN 7880737...

Page 2: ......

Page 3: ...SA B 2 B 2 IDENTIFICAZIONE B 3 B 3 DOCUMENTAZIONE E DESCRIZIONE GRU B 4 B 3 1 DOCUMENTAZIONE ALLEGATA B 4 B 3 2 MARCATURA B 5 B 3 3 CONDIZIONI DI SERVIZIO B 6 B 3 4 COMPONENTI PRINCIPALI B 7 B 3 5 DIS...

Page 4: ...ENZIONE ORDINARIA C 2 C 2 1 INGRASSAGGIO C 3 C 2 2 SCHEMA DI INGRASSAGGIO C 4 C 2 3 RABBOCCO SERBATOIO OLIO C 5 C 2 4 PULIZIA DELLA GRU C 6 C 3 MANUTENZIONE PROGRAMMATA C 7 C 4 MANUTENZIONE STRAORDINA...

Page 5: ...PTION AND DOCUMENTATION B 4 B 3 1 ENCLOSED DOCUMENTATION B 4 B 3 2 MARK B 5 B 3 3 SERVICE CONDITIONS B 6 B 3 4 MAIN COMPONENTS B 7 B 3 5 SAFETY DEVICES LIMIT SWITCHES AND INDICATORS B 8 B 3 6 SAFETY S...

Page 6: ...E C 2 C 2 1 GREASING C 3 C 2 2 GREASING CHART C 4 C 2 3 FILLING UP THE OIL TANK C 5 C 2 4 CLEANING THE CRANE C 6 C 3 PLANNED MAINTENANCE C 7 C 4 EXTRAORDINARY MAINTENANCE C 7 C 5 INACTIVITY C 7 C 6 PU...

Page 7: ...A 49 B BEDIENUNGSHANDBUCH B 1 B 1 VORWORT B 2 B 2 KENNDATEN B 3 B 3 DOKUMENTATION UND KRANBESCHREIBUNG B 4 B 3 1 BEILIEGENDE DOKUMENTATION B 4 B 3 2 KENNZEICHNUNG B 5 B 3 3 DIENSTBEDINGUNGEN B 6 B 3 4...

Page 8: ...GEN C 2 C 2 ORDENTLICHE WARTUNG C 2 C 2 1 SCHMIERUNG C 3 C 2 2 SCHMIERPLAN C 4 C 2 3 AUFF LLEN DES LBEH LTERS C 5 C 2 4 REINIGUNG DES KRANS C 6 C 3 PLANM SSIGE WARTUNG C 7 C 4 AUSSERPLANM SSIGE WARTUN...

Page 9: ...dzeichen B 41 Tab C 1 Grasso per manutenzione Grease for maintenance Schmierfett f r Wartung C 3 Tab C 2 Frequenza di ingrassaggio Frequency of greasing Schmierintervalle C 4 Tab C 3 Oli idraulici con...

Page 10: ...A 1 A MANUALE AVVERTENZE A WARNING MANUAL A ANWEISUNGSHANDBUCH...

Page 11: ...Maximum oil flow rate to main control valve Overloads on the structure caused by excessive speed of movement Excessive oil temperature Maximum wind speed Excessive stress on crane structure Excessive...

Page 12: ...ntre before using or transporting the crane in a marine environment The lifting component to which the diagrams refer in this manual is the crane hook If other lifting components are to be used the us...

Page 13: ...ent as this may cause uncontrollable descent of the load damage to components and tipping up of the vehicle Maintenance on the machine which requires welding is forbidden Refer to an authorised assist...

Page 14: ...xed body limb crushing when stabiliser rods are retracted lower limb crushing under the plate for the stabiliser cylinders limb crushing in openings WARNINGS Cordon off the working area using barriers...

Page 15: ...Do NOT place any limbs between the base and arm during crane closing Do NOT place lower limbs between the stabiliser cylinder and truck and do NOT place hands near the stabiliser rods during closing r...

Page 16: ...hing Personnel must wear overalls Abide by safety distances and make sure all others do the same EN 349 see Tab A 1 Gef hrliche Situationen in denen der Kranf hrer oder Passanten vom Kran von den St t...

Page 17: ...tween the arm joints near connecting rods or in the area where stabiliser rods are retracted into the base Do NOT insert fingers feet or limbs inside openings on moving parts Do NOT insert fingers ins...

Page 18: ...wear overalls secured using buttons and without loose or baggy parts Do NOT insert fingers feet or limbs inside openings on moving parts A 1 5 IMPACT HAZARD Residual hazard associated with impact with...

Page 19: ...mponents hook shackle slings chains are in perfect condition Do NOT exceed the maximum load indicated on the plate Check that the load is properly secured to prevent accidental falling Do NOT stand un...

Page 20: ...n the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of flexible hoses against moving parts However the installation configura...

Page 21: ...Carefully follow the stabilisation procedure instructions specified in the user manual Do NOT tamper with safety devices and stabilise the crane on firm ground WARNINGS Stabilise the machine in accord...

Page 22: ...a spirit level Make sure that the ground remains firm under the pressure of the stabilisers If it does not retract the telescopic arm immediately place the load on the ground and increase the support...

Page 23: ...afety devices on the machine Check that all safety and protection devices are installed and functioning correctly before using the crane When a load is lifted for the first time proceed slowly and car...

Page 24: ...etc Fall hazard due to slippery or broken ground etc WARNINGS Do NOT use the crane on unstable ground Do NOT work on broken slippery or uneven ground Unexpected stops during movement or unwanted enabl...

Page 25: ...be operated at a distance D of at least 7 m from electricity power lines The crane can be used closer to electricity power lines if following notification to the electricity supply company suitable pr...

Page 26: ...ntrol position 3 Do NOT touch any metal parts on the machine 4 Warn people nearby not to approach or touch the crane truck load or the person in the control position 5 Switch OFF the electricity power...

Page 27: ...ator e g wood the crane is used near radio transmitters or high frequency switching systems and when a storm is approaching Static electricity can affect correct functioning of pacemakers WARNINGS Acc...

Page 28: ...so that operators cannot touch hot surfaces 50 C EN 563 during normal crane functioning Specifically all hydraulic hoses containing fluid under pressure 50 bar and or with a temperature 50 C and locat...

Page 29: ...er source WARNINGS Wear ear protection equipment if the noise level in the operating position exceeds 80 dB A as a result of other machinery or equipment in use A 5 VIBRATION HAZARDS There are no sign...

Page 30: ...by highly flammable hydraulic fluid Incorrect disposal of crane components and accessories WARNINGS TOXIC FUMES AND SUBSTANCES Control positions must be located so that operators are not exposed to in...

Page 31: ...waste management company to dispose of used oil SPECIFIC HAZARDS Repeated and prolonged contact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water t...

Page 32: ...act with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire In the...

Page 33: ...igente All used components oil mechanical parts plastic electric components hoses etc must be disposed of by an authorised waste management company in accordance with current legislation Alle verbrauc...

Page 34: ...ith a significant electromagnetic field Do not place the body under excessive strain when operating the crane If manual operations are required e g pivoting stabilizer legs manual extensions other lif...

Page 35: ...tire range of machine use as well control emergency and safety devices An additional lighting system conforming to EN 1837 must be installed if the crane is used at night A qualified assistant must he...

Page 36: ...ear of heights Not under the effects of alcohol drugs or prescription medicines b Psychological Conduct in stressful situations Mental balance Sense of responsibility Operators must be able to read an...

Page 37: ...is enough fuel and that the battery is in good condition Do NOT allow anyone to approach the crane or truck during operation see A 1 2 Those using the crane must be in full control of the machine with...

Page 38: ...se the operator not to take into consideration hazards associated with normal crane use WARNINGS Do NOT remove modify or disable safety devices be they mechanical guards locks etc or electro hydraulic...

Page 39: ...ts or accessories are protruding outside the profile of the vehicle 3 The special arm stop used to lock crane rotation and the visual luminous control indicating consent for road use crane arm must no...

Page 40: ...y check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Check that the...

Page 41: ...and that the crane is in the correct position relative to the frame of the truck Visually check the tightness of rotation cylinder securing screws and all nuts and bolts in general Check that pins and...

Page 42: ...expected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load support surfaces following movement Uncontr...

Page 43: ...ds not supported by objects secured solidly to the base of the crane unless the operator knows the precise size of the load being moved e g forklift truck leaving an excessive weight on the crane hook...

Page 44: ...ut safety devices Risk of accidental loss fall slipping excessive rotation or tipping of the load and uncontrollable movements Using the machine under adverse weather conditions high winds Resting the...

Page 45: ...e uncontrolled lowering could cause impact with people or things and even structural damage of the crane Here below you find an example of a problem that might arise 1 a load is hoisted opening the 2...

Page 46: ...3 Raise the crane by lift truck crane or bridge crane LIFT TRUCK Insert the forks under the basement in correspondence to the indicated arrows see D 1 14 and fig Keep the 2 boom of the crane at truck...

Page 47: ...ers and use by unauthorised personnel failed power supply from the transmitter batteries tampering with devices human error contact with live internal radio control unit components WARNINGS Before sta...

Page 48: ...starting work inform other personnel in the area that the crane is to be operated using the remote control unit Do not use the transmitter at a distance from the receiver greater than that indicated...

Page 49: ...revent accidental falling of the transmitter Switch OFF the transmitter during breaks from work and when the operating position is changed At the end of work remember to switch OFF the transmitter and...

Page 50: ...to switch OFF the unit and place the unit in a safe and secure place If the transmitter is not used switch it OFF and keep it in a safe and secure place to prevent unwanted use Contact with live compo...

Page 51: ...of used radio control unit batteries Flammability of batteries WARNINGS Used or faulty remote control unit batteries must be disposed of by an authorised company in accordance with current legislation...

Page 52: ...tting hazard for upper limbs between the winch cable and drum and between the cable and pulley Entanglement hazard in the cable Hazard involving contact with winch moving parts crushing between the dr...

Page 53: ...ns and without loose or baggy parts During operation do NOT approach or touch the moving parts on the winch drum cable press etc Before starting work carefully check the integrity of the thimble pocke...

Page 54: ...y cable wear Always use the counterweight In the event of broken or permanently deformed strands on the cable caused by crushing excessive strain etc contact an authorised assistance centre for immedi...

Page 55: ...damage hazard due to compression of equipment on load when using the crane arm Hazards due to maintenance performed under unsafe conditions WARNINGS Do NOT use this accessory to move forbidden loads a...

Page 56: ...barriers to prevent people from approaching nearer than 20 m to the crane and equipment If in specific cases the equipment requires a greater safe distance then this must be adhered to Only use the c...

Page 57: ...verload the bucket or grab Do NOT operate the equipment over areas where accidental fall of the load may cause damage to property and injury to persons Before performing maintenance rest the equipment...

Page 58: ...ion Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from the area in which the drill is operating Always wear a helmet indust...

Page 59: ...B 1 B MANUALE D USO B OPERATING MANUAL B BEDIENUNGSHANDBUCH...

Page 60: ...idents Follow the instructions in this manual Always keep this manual in a safe place with the crane so that it is accessible to the operator at all times If the crane is sold the new owner must reque...

Page 61: ...MPONENTS Hook Winch Forks Pole Bucket grab polyp Drill CLASSIFICATION EN12999 DIN 15018 1 Hoisting class H1 Loading class B3 EXPECTED OPERATING LIFE Working days by year 235 Working cycles by day 85 B...

Page 62: ...installer must provide training for operators concerning all aspects of crane functioning at the moment of machine delivery in accordance with ISO 9926 1 The installer must give the final customer th...

Page 63: ...only for EC cranes crane model serial number year of manufacture maximum load machine weight The plate is riveted to the column side The crane model and serial number are also engraved on the crane ba...

Page 64: ...Temperatura olio idraulico Hydraulic oil temperature Hydraulik ltemperatur 10 C 80 C Pendenza massima di lavoro Max working heel Max Arbeitsneigung 4 Resistenza del suolo Ground resistance Belastbark...

Page 65: ...given below in accordance with EN 12999 1 Base 2 Stabiliser rod 3 Stabiliser cylinder 4 Rotation cylinder 5 Column 6 1st boom 7 1st boom cylinder lifting cylinder 8 2nd boom 9 2nd boom cylinder joint...

Page 66: ...L1 LOAD MOMENT LIMITER L2 MANUAL EXTENSIONS LOAD LIMITER L3 ROTATION LIMITER OPTIONAL HYDRAULIC CYLINDER BLOCKING VALVE V1 1st arm cylinder V2 2nd arm cylinder V3 Telescopic components cylinder V4 St...

Page 67: ...OTATION VALVE 3 LOAD LIMITING DEVICE VALVE NOT EBB CRANE 4 1ST BOOM CYLINDER OVERCENTER VALVE 5 2ND BOOM CYLINDER OVERCENTER VALVE 6 TELESCOPIC ACTION CYLINDERS OVERCENTER VALVE Do NOT tamper with saf...

Page 68: ...annello di controllo CE consultare il manuale d uso del Sistema Controllo Stabilit XL B 3 7 CONTROLS OF NOT RDC CRANE 1 Stabilizers control control valve side 2 Main control panel CE AS cranes 3 Contr...

Page 69: ...ydr ausfahrbaren Abst tzstangen AA 5 Wegeventil der Abst tzungen gegen ber der Steuerventilseite nur mit hydraulisch ausfahrbaren Abst tzstangen AA 6 Kransteuerungen Steuerventil Gegenseite 7 Nebensch...

Page 70: ...on valve control valve side only with hydraulically extendible stabilizer rods AA 7 Stabiliser deviation valve opposite control valve side only with hydraulically extendible stabilizer rods AA 8 Stabi...

Page 71: ...ilot light POWER If this is on the electrical system is enabled D AVPS function light It signals the function of the AVPS valve only for 911 not RDC E Emergency stop button It stops all crane controls...

Page 72: ...nal sides of the crane EBB MAIN CONTROL PANEL A Alimentation pilot light green If this is on the electrical system is enabled B Pilot lights of load limiting device Basic crane These pilot lights indi...

Page 73: ...button When pressed it enables the crane or the stabilizers 7 Switch 2 positions 1 enables the manual control system 2 enables the radio control system 8 RESET Performs the crane electronic reset Use...

Page 74: ...one ST2 Rientro cilindri stabilizzatori B 4 3 STABILIZERS CONTROLS NOT AA CRANE Position ST1 Stabilizer legs extension Position ST2 Stabilizer legs retraction B 4 3 STEUERUNGEN DER ABST TZUNGEN NICHT...

Page 75: ...extension cylinders at control valve side DEV A Extension retraction of the additional stabilizer legs DEV B Extension retraction of the additional stabilizer rods DEV C Extension retraction of the cr...

Page 76: ...d rod extension cylinders at control valve side DEV A Extension retraction of the crane s stabilizer rods DEV B Extension retraction of the crane s stabilizer legs DEV C Extension retraction of the ad...

Page 77: ...RANES MG1 slewing control MG2 1st boom control MG3 2nd boom control MG4 2nd boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control B 4 6 BEDIENUNGS STEUERUNGEN...

Page 78: ...slewing control MG2 1st boom control MG3 2nd boom control MG4 2nd boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control NICHT RDC FESTE STEUERUNGEN STEUERVENT...

Page 79: ...2nd boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control The fixed controls can be used only after its activation with the button 7 on the main control panel...

Page 80: ...the max working pressure valve is to limit the pump pressure to control main valve so the working pressure of all hydraulic cylinders is limited The max working pressure valve on the main control val...

Page 81: ...nto the cylinders reaches the setting value So the crane is made safe OVERPRESSURE VALVE ON THE 1 BOOM CYLINDER This valve operates as antishock valve or as load limiter if the load limiting device do...

Page 82: ...ed movements of the crane when the load limiting device comes into operation Wenn the 1st boom cylinder is fully extended and if one insists with the extension control the load limiting device can int...

Page 83: ...the load value When the load limiting device comes into operation and in relation to the position of the 2nd boom to the horizontal all crane movements are disabled except those that don t increase t...

Page 84: ...down or by the installer during the load tests of the crane Proceed as follows only in order to bring the crane back to its rest position EXCLUSION OF LOAD LIMITING DEVICE FOR NO RDC CRANE Break the...

Page 85: ...roceed as follows only in order to bring the crane back to its rest position Release the solenoid valve YVH1 breaking the seal and driving the wing screw A without tightening You must restore the norm...

Page 86: ...n the power circuit is diverted to the return line by of a solenoid valve To restore the normal operating conditions turn the head of the button until the release is engaged and the button returns to...

Page 87: ...se of failure of hoses and in absence of motive power they prevent all movements caused by accidental operation of the control levers V1 1st boom articulation cylinder V2 2nd boom articulation cylinde...

Page 88: ...AA CRANE Its purpose is to lock automatically the stabilizer rods in their fully closed position Failure to lock the retracted rods correctly when transporting the machine may cause damage to propert...

Page 89: ...idental escape of the extension This device consists of anti extracting plates that allow the extension to slide freely between the fully retracted and fully extended position To remove the manual ext...

Page 90: ...nstallation of two models of slewing limiting device MECHANICAL ELECTRONIC WITH RDC ONLY MECHANICAL SLEWING LIMITING DEVICE The mechanic limiting device consists of two plastic spacers inserted inside...

Page 91: ...ontrol panel When the column of the crane gets to the limit of the dangerous area the slewing limiting device disables all movements except the slewing manoeuvre that takes away the load from that are...

Page 92: ...in the yellow sector T 50 C it s dangerous to touch hydraulic elements because of their high temperature When the indicator is in the red sector T 80 C it s necessary to stop the work operations B 6 2...

Page 93: ...always equipped with pressure filter and clogging indicators B 6 4 SIGNAL LIGHT TOWER The tower provides visual and audible warning signals to indicate the load level of crane Flashing green light no...

Page 94: ...r with additional stabilizers connected with a two color light installed in the cab 2 Red light indicates that one or more stabilizer extensions are not closed correctly Green light indicates that all...

Page 95: ...our matching is as follow Instructions notices white background black characters Danger notices yellow background black characters Compulsory actions blue background white characters In the enclosure...

Page 96: ...an der Rauchbewegung erkennbar die Windfahne bleibt ruhig 2 Venticello leggero Light breeze Leichter Wind 1 6 3 3 m s 6 11 km h Il vento si sente in faccia le foglie stormiscono la ventarola si muove...

Page 97: ...tricity power lines For further information and action to be taken in the event of contact with power lines see section A 2 B 8 3 GROUND SLOPE Check that vehicle incline is within the maximum permitte...

Page 98: ...ound are shown in Tab B 3 B 8 4 WIDERSTAND DES GEL NDES Vor der Stabilisierung der Maschine muss berpr ft werden ob der Boden oder jede sonstige Auflage den von den St tzen erzeugten Druck aushalten k...

Page 99: ...ocal To prevent misunderstanding the following signals are suggested Das Mindestfl chenma A der Auflagefl che kann mit folgender Formel berechnet werden Fmax daN ist die maximale Kraft des Abst tzzyli...

Page 100: ...ts bolts pins and lifting equipment see A 10 Presence and integrity of all decals on the crane see D 1 14 The lifting component is suitable That filter clogging is less than the permitted level see B...

Page 101: ...r take off engaged because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed...

Page 102: ...ight break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the rated one might cause a serious...

Page 103: ...izer rod lock with lever see B 5 8 2 Keep the spring lock lifted with one hand and with the other one make the rod come out by a few centimeters 3 Put the rod lock with lever back in the locked positi...

Page 104: ...he truck slightly without however fully releasing its suspensions 7 Turn the lever of the valve on the stabilizer onto the closed position When all the stabilizer legs have been positioned check that...

Page 105: ...ilizer rod control and with the ST1 stabilizer control the rod come out by a few centimeters 3 Put the rod lock with lever back in the locked position and fully extend the rod In this position the lim...

Page 106: ...e ground and lift the truck slightly without however fully releasing its suspensions 7 Turn the lever of the valve on the stabilizer onto the closed position When all the stabilizer legs have been pos...

Page 107: ...ions with moving parts of the crane see A 1 5 Fully close the 2nd boom cylinder articulation cylinder by means of the lever on the control valve 1 Then lift the 1st boom by moving the control lever of...

Page 108: ...g parts of the crane see A 1 5 Fully close the 2nd boom cylinder articulation cylinder by means of the lever on the control valve 1 Then lift the 1st boom by moving the control lever of the lifting cy...

Page 109: ...estensioni idrauliche per sbloccare l arpionismo meccanico di bloccaggio Extend the hydraulic extensions to unblock the mechanical excapement Die Aussch be ausfahren um die mechanische Sperrvorrichtun...

Page 110: ...s than 20 may cause damages to people or things see A 11 Never use hoisting equipment shackles hooks ropes chains bands etc whose maximum capacity is lower than that be hoisted Apply the hoisting cabl...

Page 111: ...S The crane controls can carry out some manoeuvres at the same time by moving two levers simultaneously In case of not proportional main valve and fixed displacement pump the speed of each movement de...

Page 112: ...crane from the column side to avoid collisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane 1 and move the 1st boom so that the 2nd boom can rotate freely 2 Ro...

Page 113: ...e in their seats Block the crane 5 Than make sure that no part of the crane and no accessories are out of the truck profile see A 9 If for transport the crane is closed with the boom on the vehicle bo...

Page 114: ...collisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane to the back end of the 2 boom 1 and move the 1st boom so that the 2nd boom can rotate freely 2 Rotate th...

Page 115: ...sions so that the escapement leans on the 2 boom 6 then retract them until the extensions are blocked against the escapement 7 Block the crane Than make sure that no part of the crane and no accessori...

Page 116: ...Remember that you must always use the controls on the side on which you are operating the crane STABILIZER RODS WITH MANUAL EXTENSION Carry out the following operations 1 Turn the valve lever on the...

Page 117: ...er rod lock with lever 6 Retract the rod by a few centimeters and put the rod lock back in the locked position 7 Close fully the rod and verify its mechanical locking Turn the deviation valve lever to...

Page 118: ...r to allow oil to pass through 2 Select with the deviation valve the stabilizer leg control Close fully the stabilizer cylinder by the control stabilizer ST2 3 Turn the lever of the valve on the stabi...

Page 119: ...by a few centimeters and put the rod lock back in the locked position 8 Close fully the rod with the ST2 stabilizer control and verify its mechanical locking Turn the deviation valve lever to OFF 9 Re...

Page 120: ...he control panel of the crane is not powered see B 4 2 the power take off is out the stabilizing rods are blocked by the stabilizer lock device and the stabilizers legs are completely closed see A 9 t...

Page 121: ...dard crane WINCH This is a hydraulic device used to lift loads using a cable and hook Load capacity depends on crane arm movement capacity and the lifting capacity of the winch Load capacity already t...

Page 122: ...punched on the end of each manual extension When you need to move a load with the manual extension always check that the load to be hoisted doesn t exceed the nominal capacity of the extension INSTAL...

Page 123: ...l the holes on the extensions are lined up 4 insert the lock pin with the relative safety lock C REMOVING A MANUAL EXTENSION To disassemble the manual extension it is necessary to extract the lock pin...

Page 124: ...ent limit switch The cable ascent limit switch blocks cable winding and prevents damage to the cable The device operates using a micro switch or pull limiter When this device is triggered only crane r...

Page 125: ...it is necessary to ensure the compaction of the first layer of rope by using steel bars or other suitable means The operator must carry out the first few operations hoisting a modest load to no more...

Page 126: ...ifting of fettered loads and dragging of loads see A 15 2 Using the bucket grab rotor before the machine on which it is installed is declared as conforming with Machinery Directive The bucket must be...

Page 127: ...C 1 C MANUALE DI MANUTENZIONE C MAINTENANCE MANUAL C WARTUNGSHANDBUCH...

Page 128: ...uthorised assistance centre All repair reports drafted by authorised assistance centres following routine and extraordinary maintenance must be recorded and archived by the owner of the crane C 2 ORDI...

Page 129: ...he grease nipple Insert new grease until the grease is coming out of the joints to ensure that all the old grease is replaced by new grease Carefully remove any excess grease Grease is a dangerous pol...

Page 130: ...means Do not climb on the crane C 2 2 SCHMIERPLAN Nicht alle Schmierstellen sind vom Boden erreichbar Daher eine Leiter oder ein anderes geeignetes Mittel verwenden Nie auf den Kran klettern Tab C 2...

Page 131: ...ectly closed The hydraulic oil is a very polluting substance then it is to be moved with care and to be discharged by an authorized company see A 6 C 2 3 AUFF LLEN DES LBEH LTERS Vor dem Kranbetrieb d...

Page 132: ...which must never exceed 60 C in temperature In any case it is forbidden to direct pressurized jets close to the electric components and anyhow all the points marked with the following symbol Use spec...

Page 133: ...nance is required Appendix D 1 15 lists the checks which must be made during routine maintenance C 4 EXTRAORDINARY MAINTENANCE Extraordinary maintenance means all maintenance not described as part of...

Page 134: ...ane into its transport configuration 3 Detach the electrical connections from the truck s electrical system 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the...

Page 135: ...4 Carry out all precautions in order to avoid leakage of polluting materials and substances of the crane oil grease plastic hoses etc see A 6 5 Protect the crane from atmospheric agents humidity mari...

Page 136: ...D 1 810 810C 911 911C D ALLEGATI D ENCLOSURES D BEILAGEN...

Page 137: ...Max reaction on the standard extra stabilizer leg Max Reaktion auf dem Standard Extraabst tzbein Std 7760 daN Extra 5710 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore standard ext...

Page 138: ...g Max Reaktion auf dem Standard Extraabst tzbein Std 7760 daN Extra 5710 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom...

Page 139: ...izer leg Max Reaktion auf dem Standard Extraabst tzbein Std 7760 daN Extra 5710 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore standard extra Max load transferred on the ground by t...

Page 140: ...g Max Reaktion auf dem Standard Extraabst tzbein Std 7760 daN Extra 5710 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom...

Page 141: ...sleger Zylinder 20 15 Cilindro 2 braccio 2 boom cylinder 2 Ausleger Zylinder 24 18 Elementi telescopici Boom extensions Teleskopaussch be 1S 6 10 2S 12 20 3S 18 30 4S 25 41 5S 32 52 Tempi Times Zeiten...

Page 142: ...ES CAPACIT CIRCUITO IDRAULICO CAPACITY OF HYDRAULIC SYSTEM VOLUMEN DES HYDRAULIKKREISES dm 3 Cilindri estesi Open cylinders Ausgefahrene Zylinder Cilindri chiusi Closed cylinders Eingefahrene Zylinder...

Page 143: ...IONAL C Hydr 440 1120 267 D 1 4 DIMENSIONI D INGOMBRO D 1 4 OVERALL DIMENSIONS 810 810C 911 911C D 1 4 GESAMT ABMESSUNGEN A B C D 1S 2245 640 700 110 2S 2290 640 700 110 3S 2390 640 700 110 4S 2475 64...

Page 144: ...D 9 D 1 5 ALTEZZA GANCIO D 1 5 HOOK HEIGHT 810 911 810C 911C D 1 5 HAKE H HE H H 2460 mm 1S 2460 mm 2S 2330 mm 3S 2210 mm 4S 1000 2100 mm 5S 1000 H H 3790 mm 2S 3550 mm 3S 3360 mm 4S 3190 mm 5S...

Page 145: ...ities for tool it s necessary to subtract the tool weight from the loads D 1 6 LASTDIAGRAMME 810 Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die N...

Page 146: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 147: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 148: ...tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das E...

Page 149: ...ool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eig...

Page 150: ...tract the tool weight from the loads D 1 7 LASTDIAGRAMME 810C Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen i...

Page 151: ...he tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 152: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 153: ...tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das E...

Page 154: ...ities for tool it s necessary to subtract the tool weight from the loads D 1 8 LASTDIAGRAMME 911 Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die N...

Page 155: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 156: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 157: ...he tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 158: ...ool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eig...

Page 159: ...tract the tool weight from the loads D 1 7 LASTDIAGRAMME 911C Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen i...

Page 160: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 161: ...e tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das...

Page 162: ...tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das E...

Page 163: ...extension arms Xg distance of G from column axis P nominal load Xp distance of P from column axis Gb weight of arms applied to tip Ks load coefficient 1 2 TL test load As a general rule F affects the...

Page 164: ...745 10 20 288 952 5S Std man 750 kg Extra man 805 kg Extra hydr 850 kg 805 4 60 560 12 15 305 1 2 733 911 F kg G kg Xg m P kg Xp m Gb kg Ks TL kg 1S 480 2 47 1660 5 94 200 2075 2S 585 3 25 1190 7 74 2...

Page 165: ...IDRAULICI STABILIZZATORI NO AA NO CE NO AS 1 04 0002 D 1 11 HYDRAULIC DIAGRAMS STABILIZERS NOT AA NOT CE NOT AS 1 04 0002 810 810C 911 911C D 1 11 HYDRAULIKSCHEMA ABST TZUNGEN NICHT AA NICHT CE NICHT...

Page 166: ...D 31 SCHEMA IDRAULICO STABILIZZATORI NO AA CE AS 1 04 0011 HYDRAULIC DIAGRAM STABILIZERS NOT AA CE AS 1 04 0011 810 810C 911 911C HYDRAULIKSCHEMA ABST TZUNGEN NICHT AA CE AS 1 04 0011 A B A B...

Page 167: ...10C 911 911C HYDRAULIKSCHEMA ABST TZUNGEN AA NICHT CE NICHT AS 1 04 0009 OFF OFF OFF OFF A C B D OFF OFF OFF OFF A B C D LATO OPPOSTO DISTRIBUTORE BARRA DI COLLEGAMENTO CONNECTING BAR VERBINDUNGSSTANG...

Page 168: ...AA CE AS 1 04 0005 810 810C 911 911C HYDRAULIKSCHEMA ABST TZUNGEN AA CE AS 1 04 0005 OFF OFF OFF OFF A C B D OFF OFF OFF OFF A B C D LATO OPPOSTO DISTRIBUTORE OPPOSITE CONTROL VALVE SIDE STEUERVENTIL...

Page 169: ...028 HYDRAULIC DIAGRAM CONTROL VALVE NOT CE NOT AS NOT RDC 1 03 0028 810 810C HYDRAULIKSCHEMA STEUERVENTIL NICHT CE NICHT AS NICHT RDC 1 03 0028 A B A B 120 bar 210 bar 210 bar 120 bar 120 bar 810 810C...

Page 170: ...RAM CONTROL VALVE NOT CE NOT AS NOT RDC 1 03 0072 911 911C HYDRAULIKSCHEMA STEUERVENTIL NICHT CE NICHT AS NICHT RDC 1 03 0072 A B A B 120 bar 210 bar 210 bar 120 bar 120 bar 911 300bar 25 l min 1 5 ba...

Page 171: ...MA IDRAULICO DISTRIBUTORE CE AS NO RDC 1 03 0021 HYDRAULIC DIAGRAM CONTROL VALVE CE AS NOT RDC 1 03 0021 810 810C HYDRAULIKSCHEMA STEUERVENTIL CE AS NICHT RDC 1 03 0021 810 810C 290bar 25 l min 1 5 ba...

Page 172: ...ONTROL VALVE CE AS NOT RDC 1 03 0073 911 911C HYDRAULIKSCHEMA STEUERVENTIL CE AS NICHT RDC 1 03 0073 T A B A B 120 bar 210 bar 210 bar 120 bar 120 bar 911 300bar 25 l min 1 5 bar 30 60 l A B A B A B 2...

Page 173: ...PL NO RDC 1 03 0062 HYDRAULIC DIAGRAM CONTROL VALVE ELEMENTS FOR SUPPL ACTIVATIONS NOT RDC 1 03 0062 810 810C 911 911C HYDRAULIKSCHEMA STEUERVENTILELEMENTE F R ZUSATZFUNKTIONEN NICHT RDC 1 03 0062 A B...

Page 174: ...S mm V a b mm V a b DOWN mm V a b OUT mm V a b IN mm V a b mm V a b R P Z LS T 100 Bar 100 Bar 200 Bar 200 Bar 260 Bar 280 Bar 100 Bar 200 Bar 200 Bar 100 Bar 100 Bar b a UP IN OUT IN OUT A B A B A B...

Page 175: ...mm V a b DOWN mm V a b OUT mm V a b IN mm V a b mm V a b R P Z LS T 100 Bar 100 Bar 200 Bar 200 Bar 260 Bar 280 Bar 100 Bar 200 Bar 200 Bar 100 Bar 100 Bar b a 100 Bar 100 Bar b a 911 300 bar 810 290...

Page 176: ...D 41 SCHEMA IDRAULICO ROTAZIONE GRU 1 05 0018 HYDRAULIC DIAGRAM ROTATION CRANE 1 05 0018 810 810C 911 911C HYDRAULIKSCHEMA UMDREHUNG KRAN 1 05 0018 A B 210bar 210bar...

Page 177: ...SCHEMA IDRAULICO CILINDRO 1 BRACCIO 1 05 0019 HYDRAULIC DIAGRAM 1ST BOOM CYLINDER 1 05 0019 810 810C 911 911C HYDRAULIKSCHEMA 1 AUSLEGER ZYLINDER 1 05 0019 C1 V1 810 810C 340bar 911 360bar 911C 340bar...

Page 178: ...AULICO CILINDRO 2 BRACCIO 1 05 0020 HYDRAULIC DIAGRAM 2ND BOOM CYLINDER 1 05 0020 810 810C 911 911C HYDRAULIKSCHEMA 2 AUSLEGER ZYLINDER 1 05 0020 C1 C2 V1 V2 250bar 911 300bar 810 295bar 810C 280bar 9...

Page 179: ...D 44 SCHEMA IDRAULICO CILINDRI TELESCOPICI 1 05 0021 HYDRAULIC DIAGRAM EXTENSIONS CYLINDERS 1 05 0021 810 810C 911 911C HYDRAULIKSCHEMA SCHUBZYLINDER 1 05 0021 V2 V1 C1 C2 A B 430bar 210bar 2 1 3 4 5...

Page 180: ...C 1 06 0046 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE NOT CE NOT AS NOT RDC 1 06 0046 810 810C 911 911C HYDRAULIKSCHEMA MOMENTBEGRENZER NICHT CE NICHT AS NICHT RDC 1 06 0046 C1 V1 B M PIL P RS T P A B A...

Page 181: ...ENTO CE AS NO RDC 1 06 0047 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE CE AS NOT RDC 1 06 0047 810 810C 911 911C HYDRAULIKSCHEMA MOMENTBEGRENZER CE AS NICHT RDC 1 06 0047 C1 V1 A P T I S1 S2 B 810 305 ba...

Page 182: ...E Al pin 12 B Elv1 E1 E2 F1 Chiave B R R RB RV RN RN RN B L RB V CB C RESET AVPS HL HV B B Z Z Z B PRESSOSTATO 24 30 V Z del connettore scheda del connettore scheda Al pin 6 scheda Al pin 4 del connet...

Page 183: ...TTAFEL RDC KRAN 5 16 0039 XS2 XS10 EMER01 XS9 XS3 XS11 XS4 XS5 XS6 XS7 XS12 XS0 XS1 YVH1 M01 M02 M03 M04 M05 M06 M07 M08 ON OFF RADIO EMER 01 XS8 EMER02 PWR Reset Rallentamento Rallentamento 80 Ingres...

Page 184: ...10 Blu blue 4 g v Giallo yellow 2 Marrone brown 1 Verde green 3 XS8 Reset START AVPS Black 2 PLE white 1 turtle Valve power 2 CAVO EV Rpm Orange 2 Rpm Blue 3 Motor Start Violet 4 Motor Stop Gray 5 Br...

Page 185: ...50 D 1 13 FUNZIONI OPERATIVE RADIOCOMANDI D 1 13 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC D 1 13 FUNKTIONEN DER FUNKFERNSTEUERUNGEN 10 9 8 7 MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4 5...

Page 186: ...Option optional control Keine Funktion Option wahlfreie Steuerung 5 Pulsante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts...

Page 187: ...d limiting device Pushing the RESET button the transmitter indicates 000 The green led begins to flash and this indicates that the transmitter is ready to move the crane 5 A code displayed on the rece...

Page 188: ...D 53 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC CAN BUS FUNKTIONEN DER FUNKFERNSTEUERUNGEN MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4 5 6 7 8 10 9 11 12...

Page 189: ...greifer 6 Pulsante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Sch...

Page 190: ...D 55 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS SCANRECO FUNKTIONEN DER FUNKFERNSTEUERUNGEN 1 2 3 4 5 6 7 8 9 MG1 MG2 MG3 MG4 MA1 MA2...

Page 191: ...s 3 times and a beep is emitted the battery of the transmitter is discharged Wenn rote und nicht blinkernde zeigt sie die richtige Arbeits weise des Sendeger tes Wenn sie dreimal blinkert und ein Sign...

Page 192: ...Sh to enable the transmitter 3 The red led is on and not intermittent The green led flashes and indicates the operating speed of the crane 4 The transmitter is ready to control the crane PROCEDURE TO...

Page 193: ...AUF ABST TZUNGEN L1 L2 L3 L4 L5 L6 D 1 14 PICTOGRAMS ON THE CRANE PRESSO I COMANDI AT CONTROLS NEBEN STEUERUNGEN L7 L8 L9 SUL BASAMENTO ON BASE AUF SOCKEL L10 L11 D 1 14 PIKTOGRAMME AUF DEM KRAN SULLA...

Page 194: ...ctly fully extend the beams and deploy the stabilizer feet on the ground L7 Read the operator s manual do NOT use water jets on controls do NOT bang on the boom during crane opening and closing wear h...

Page 195: ...tank filling up Auff llen des lbeh lters Arresto gru Crane stop operation Kranstop Funktion Limitatore di momento Load limiting device Momentbegrenzer Limitatore di carico prolunghe man Man extension...

Page 196: ...elements check plates and shims Kontrolle der Spiele Unterlegscheiben und Abstandhalter Saldature visibili Visible welds Sichbare Schweissenverbindungen Cromatura steli cilindri Chrome plated cylinder...

Page 197: ...tion hose Kranbewegung ist langsam 1 Der Ansaugschlauch ist zerdr ckt 2 Ansaugen von Luft 1 Ersetzen den Ansaugschlauch 2 Den Anzugsmoment der Ansaug schlauchanschl sse berpr fen La gru non completa i...

Page 198: ...ein autorisiertes Service Center wenden Il movimento di rotazione non regolare 1 Veicolo oltre l inclinazione max 2 Valvola di regolazione di flusso rotazione e o valvola antiurto su elemento distribu...

Page 199: ...autorizzato The load limiting device comes into operation beyond its tolerance limits 1 Incorrect setting of the load limiting device 1 Go to an authorized assistance center Der Momentbegrenzer funkti...

Page 200: ...von GEOMET Schrauben ist es notwendig den Anzungsmoment mit den in der folgenden Tabelle angegebenen Faktoren k zu multiplizieren Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug der Sc...

Page 201: ...ommen rein sind muss man den Anzugsdrehmoment von 15 vermindern siehe Installateur handbuch Tab D 2 Serraggio raccordi Tightening of fittings Anzug der Anschl sse DIAMETRO ESTERNO TUBO EXTERNAL PIPE D...

Page 202: ...n of measurement units Umrechnung der Messeinheiten UNIT DA CONVERTIRE UNITS TO BE CONVERTED MASSEINHEITEN UMZURECHNEN UNIT ANGLOSASSONI ANGLO SAXON UNITS ENGLISCHE EINHEITEN 1 kg 2 2046 lb pound 1 m...

Page 203: ......

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