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NEW THINKING.  
NEW POSSIBILITIES.  

Plug-in 

Emergency Response Guide 

Summary of Contents for Sonata Plug-in Hybrid

Page 1: ...NEW THINKING NEW POSSIBILITIES Plug in Emergency Response Guide...

Page 2: ...Components Location Vehicle Components Plug in Hybrid System Operation Airbag system SRS Supplemental Restraint System Emergency procedures Initial response Identify Immobilize and Disable Extraction...

Page 3: ...icle are somewhat similar to a conventional Sonata with additional information provided on dealing with the high voltage electrical system Vehicle Description As with other plug in hybrids the Hyundai...

Page 4: ...ction responders will be able to differentiate between the two Identifying a Hyundai Plug in Hybrid vehicle Plug in Hybrid badge on Trunk and Blue Drive badge on side of Vehicle The Hyundai Sonata Plu...

Page 5: ...fies the Plug in Hybrid Vehicle with a 2 displayed in the 6th position as shown in the below drawing The VIN is punched on the floor under the passenger seat The number 2 in the 6th character of the V...

Page 6: ...er with hybrid clearly shown on it Additionally there are orange colored high voltage electrical cables in the engine compartment Vehicle Underside An orange colored cable covered by the under cover i...

Page 7: ...ck Charging Door in Emergency 1 Depress the brake pedal and apply the parking brake 2 Turn OFF all switches move the shift lever to P Park and turn OFF the vehicle 3 Open the charging door by pressing...

Page 8: ...lso plug in hybrid symbol is located at the upper of the left side of the Instrument Cluster Penal The Plug in Hybrid Mode Gauge indicates the driving mode of the vehicle The Ready Light indicates the...

Page 9: ...n Type 6speed Automatic Transmission Fuel Tank Capacity U S gal 14 5 55 Motor Type Permanent Magnet Synchronous Motor Max Output kW 50 Max Torque Nm 205 Inverter Input Voltage V 240 413V High Voltage...

Page 10: ...C On Board Charger Battery charging equipment AC DC HPCU Hybrid Power Control Unit Inverter LDC HCU LDC Low Power DC DC Converter Charge 12V supplementary battery Inverter DC AC from battery to motor...

Page 11: ...age HV Battery The Lithium ion Polymer HV battery contains a gel electrolyte and is made up of 96 3 75V cells wired in series for a nominal voltage of 360V with 27 2 Ah of capacity The battery consist...

Page 12: ...ve Motor Mounted between the engine and transmission the Electric Drive Motor is used for vehicle propulsion During deceleration or braking it acts as an alternator and charges the HV battery by conve...

Page 13: ...nted to the engine directly below the HSG It is also powered by the high voltage system so its electrical connection via an orange HV cable is easily noticeable as well On Board Charger OBC The OBC is...

Page 14: ...to the predefined level of high voltage battery The other one is Charge Sustaining CS mode where the vehicle is propelled by either the gasoline engine or the Electric Drive Motor or a combination of...

Page 15: ...is located inside the High Voltage Battery Pack Assembly and controls the high voltage power circuit between the High Voltage Battery and the Hybrid Power Control Unit High Voltage Safety System There...

Page 16: ...he vehicle ignition is turned off disconnect the negative cable from the 12V auxiliary battery to prevent accidental deployment of airbags The actual air bags and seats in the vehicle may differ from...

Page 17: ...ole In addition there are four side impact sensors two conventional accelerometer sensors in the B pillars and two pressure sensing sensors inside of the front door modules Their locations are illustr...

Page 18: ...ntify When dealing with a Sonata at the scene of an accident emergency responders should always assume that it is a hybrid model until it can be proven otherwise using the identification features outl...

Page 19: ...is not needed there will be instances where the vehicle appears to be off because of the absence of engine noise When in its ready mode the vehicle can move almost silently using the electric motor al...

Page 20: ...on Refer to page 6 a If the READY light is NOT illuminated the vehicle is off Do not push the POWER START STOP button because the vehicle may restart b To turn off the system put the shift lever in t...

Page 21: ...least 2 meters away from the vehicle to prevent accidental restart 4 Disconnect the negative 12V battery cable B located in the electric motor compartment to further prevent the risk of accidental res...

Page 22: ...V battery cable B located in the engine compartment room to further prevent the risk of accidental restart Before disconnecting the 12V battery if needed lower the windows unlock the doors and open th...

Page 23: ...y remain powered and active for up to 3 minutes after the 12V electrical system is shut off or disabled Disconnect the battery negative cable and wait for at least 3 minutes before beginning work a Re...

Page 24: ...the first responders follow their organization s standard operating procedures for assessing and dealing with vehicle emergencies When the first responders cut the vehicle they should always pay speci...

Page 25: ...nite and produce sparks when subjected to temperatures above 300 F May burn rapidly with a flare burning effect A burning battery could release hydrogen fluoride carbon monoxide and carbon dioxide gas...

Page 26: ...contact with eyes rinse with plenty of water for 15 minutes Electrolyte solution is a skin irritant Therefore if there is contact with skin wash off with soap Electrolyte liquid or fumes that have com...

Page 27: ...ound and not in contact with the road If emergency towing is necessary we recommend having it done by an authorized Hyundai dealer or a commercial tow truck service The use of wheel dollies or flatbed...

Page 28: ...recommend that the system be checked by an authorized HYUNDAI dealer or Hyundai Motor America To Jump Start the Car 1 Make sure the booster battery is 12 volt 2 If the booster battery is in another ve...

Page 29: ...2015 Hyundai Motor Company All rights reserved This document may not be altered without the written permission of Hyundai Motor Company...

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