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PETROL GENERATOR

 

Models HY3100LE/HY7000LEk/HY9000LEk

 

User Manual

 

Summary of Contents for HY3100LE

Page 1: ...PETROL GENERATOR Models HY3100LE HY7000LEk HY9000LEk User Manual ...

Page 2: ...RTING THE ENGINE RECOIL 10 5 STARTING THE ENGINE USING IGNTION KEY 11 6 USING THE MACHINE 11 12 7 STOPPING THE ENGINE 13 8 BATTERY 13 9 PERIODIC MAINTENANCE 14 16 10 TROUBLESHOOTING 19 20 11 STORAGE 20 12 SPECICIFATIONS 21 13 WIRING DIAGRAM 22 14 CONTACT DETAILS 23 15 DECLARATIONS of CONFORMITY 24 Page 2 Rev 3 ...

Page 3: ...ut this manual and you must adhere to their warning s Failure to do so may result in personal injury PersonalProtectiveEquipment PPE 1 3 Carbon Monoxide 1 3 1 Carbon monoxide is a colourless and odourless inhaling this gas can cause death as well as serious long term health problems such as brain damage 1 3 2 The symptoms of carbon monoxide poisoning can include the following Page 3 Rev 3 Warning ...

Page 4: ...em know that you suspect carbon monoxide poisoning 1 3 5 DO NOT use in an enclosed area or a moving vehicle 1 4 General fuel safety 1 4 1 Fuel Safety additional information can be obtained from the Health and Safety Executive HSE document SR16 1 4 2 All fuels are Flammable 1 4 3 Keep away from all ignition sources i e Heaters Lamps sparks from Grinding or welding 1 4 4 Hot work on tanks that have ...

Page 5: ...n method and always isolate all electrical supplies prior to carrying out any maintenance work 1 4 10 3 Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following 1 4 10 3 1 Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage the damaged item s...

Page 6: ...ings or other equipment or the engine may overheat 1 5 1 6 Avoid operating the engine with a dust cover 1 5 2 Control Functions 1 5 2 1 Oil Warning System 1 5 2 1 1 When the oil falls below the lower level the engine will stop automatically 1 5 2 1 2 Unless you refill with oil the engine will not start again 1 5 3 Starter Switch SW 1 5 3 1 The engine starter switch controls the ignition 1 5 3 2 In...

Page 7: ...Fuel Gauge Fuel Filler Cap Unleaded Petrol 2 MACHINE LAYOUT Page 7 Rev 3 ...

Page 8: ...Page 8 Rev 3 ...

Page 9: ... re fuelling 3 1 7 DO NOT allow any dust dirt water or any other foreign objects get into the fuel or fuel tank 3 1 8 Wipe off any spilt fuel thoroughly before starting the engine 3 1 9 Keep all sources of ignition and naked flames away from the area in which you are fueling machine 3 2 Check Engine oil 3 2 1 Before checking oil make sure generator is put on stable and level ground 3 2 2 Remove oi...

Page 10: ...Turn the choke lever to the Choke position Not necessary when engine is warm RUN Position CHOKE Position 4 4 Pull the starter handle slowly until resistance is felt This is the Compression point Return the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the starter handle to return to its original position while still holding the handle 4 5 Warm...

Page 11: ...it for 60 seconds and attempt a restart 5 7 Warm up the engine 5 8 Slide choke lever back to the RUN position 5 9 Continue to warm engine for a few minute without load 6 USING MACHINE 6 1 Using AC output Make sure the electrical apparatus to be powered is turned OFF before plugging into socket outlet Make sure that you do not exceed the rated load of the machine o To increase the life span of the ...

Page 12: ... is an unregulated 12 VDC 8 3 Amps Caution should be exercised when charging batteries to ensure that the battery does not get overcharged 6 2 2 Charging instructions for the battery 6 2 3 Disconnect the battery leads 6 2 4 Open the battery filler caps 6 2 5 Check that the batteries are full to the upper limit 6 2 6 Only use distilled water to fill up battery 6 2 7 Measure the specific gravity SG ...

Page 13: ... 1 1 1 Kept clean 8 1 1 2 Kept tight 8 1 1 3 Covered to prevent short circuiting 8 1 2 Make sure battery is free from damage and is not leaking If battery shows signs of damage or leaking DO NOT continue to use Instead replace battery as soon as possible Make sure that all battery acid spills are correctly cleaned up straight away 8 2 The battery should be stored in a charged condition 8 3 Store i...

Page 14: ...heck filter replace as necessary Valve clearance Check and adjust when engine is cold Fuel Line Check fuel hose for cracks and damage Replace when necessary Exhaust system Check for leaks re tighten or replace gasket as required Check silencer screen clean and replace as required Carburetor Check Choke operation Cooling system Check Cooling fan for damage Starting system Check recoil starter opera...

Page 15: ...e oil drain plug 9 2 6 Add engine oil to the upper level recommended oil 15W 40 oil 9 3 Air filter The engine should not be run without the filter element piston and or cylinder wear can occur 9 3 1 Maintaining the air filter in good condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines ALWAYS Keep the element...

Page 16: ...ES or BPR6ES 9 4 2 The spark plug electrode should be a Tan colour 9 4 3 Spark plug gap should be 0 7mm to 0 8mm 0 028 to 0 031 On completion of this operation you MUST make sure that the fuel tap Cock cup is tightened securely Page 16 Rev 3 ...

Page 17: ...n with solvent 9 6 3 Wipe off and dry with a clean lint free rag 9 6 4 Replace filter into fuel tank 9 7 Silencer Cover The engine and silencer will become very hot after the engine has been run Avoid touching the engine and silencer while they are still hot with any part of your body or clothing during inspection or repair 9 7 1 Make sure silencer and exhaust are cold before continuing this work ...

Page 18: ...crew the main jet and remove the emulsion tube N B Take care not to drop these 9 8 6 Blow out main jet and emulsion tube with a low pressure airline Also blow out the hole where these were removed from 9 8 7 Re assembly is the reverse of the above 9 8 8 If the machine is left for more than a month drain the petrol from the carburettor by either running the machine dry of petrol or releasing the pe...

Page 19: ...coil starting rope faster Debris in fuel tank Clean tank Blocked fuel line Clear blockage No Fuel Poor fuel Fill with fresh fuel Fuel valve not Open Open fuel valve Combustion chamber has fuel No or poor spark Spark plug dirty Clean spark plug Damaged spark plug Replace spark plug Faulty magneto Consult dealer Correct spark Improperly adjusted carburettor Insufficient pulling speed on recoil start...

Page 20: ...nternal generator problem Contact dealer 11 STORAGE Long term storage of your machine will require some preventative measures to guard against the effects of storage 11 1 Fuel 11 1 1 Drain the fuel tank fuel tap cock and carburettor float bowl 11 1 2 Pour a cup of SAE 10W 30 motor oil inside the tank shake the tank to line with oil 11 1 3 Drain off excess oil 11 2 Engine 11 2 1 Remove spark plug a...

Page 21: ...mm x mm 68 x 54 88 x 64 90 x 64 Displacement 196cc 289cc 425cc Max Output 6 5HP 4000RPM 13HP 4000RPM 16HP 4000RPM Fuel Unleaded Petrol Fuel Tank Capacity 12 Litres 22 Litres Rated Continuous Operation 50Hz 10 Hours 9 2 Hours 8 2 Hours 60Hz 8 0 Hours 8 5 Hours 7 0 Hours Lubricating Oil 15w40 Lubricating Oil Capacity 0 6 Litre 1 1 Litre Starting System Recoil and Electric Ignition System T C I Spark...

Page 22: ...13 WIRINGDIAGRAMS 13 1 N B Subject to change without prior notice Page 22 Rev 3 ...

Page 23: ...AILS Postal address Genpower Limited IsaacWay PembrokeDock Pembrokeshire SA724RW UK Telephone contact number Office 44 0 1646 687880 Email contact service genpower co uk Web site www hyundaipowerequipment co uk Page 23 Rev 3 ...

Page 24: ...e Hyundai products conform to the following CE Directives 15 1 1 2006 42 EC Machinery Directive 15 1 2 2004 108 EC EMC Directive 15 1 3 2000 14 EC Noise Emissions Directive 15 1 4 97 68 EC NRMM Emissions Directive 15 1 5 2006 95 EC Low Voltage Directive Page 24 Rev 3 ...

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Page 28: ...Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerequipment co uk ...

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