Hyundai HX500L Service Manual Download | Manualshive

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HX

500L, HX520L T3

CRAWLER EXCAVATOR

SERVICE MANUAL

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Summary of Contents for HX500L

Page 1: ...HX500L HX520L T3 CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...ion 157 Group 5 Combined Operation 167 SECTION 4 ELECTRICAL SYSTEM 175 Group 1 Component Location 176 Group 2 Electrical Circuit 178 Memorandum 181 Group 3 Electrical Component Specification 198 Group...

Page 3: ...em 372 Group 5 Air Conditioner And Heater System 401 SECTION 7 MAINTENANCE STANDARD 404 Group 1 Operational Performance Test 405 Group 2 Major Component 425 Group 3 Track And Work Equipment 433 SECTIO...

Page 4: ...ection explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each comp...

Page 5: ...ost up to date information before you start any work Filing method Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the...

Page 6: ...vide by 10 Move the decimal point one place to the left to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so mul...

Page 7: ...90 3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound Kilogram to Pound 1 kg 2 2046 lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 3...

Page 9: ...5 643 7 90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 1...

Page 10: ...09 1323 1337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835...

Page 11: ...1 0 32 2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 1...

Page 12: ...SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...e excavator attach a Do Not Operate Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you ge...

Page 14: ...Wear goggles or safety glasses PROTECT AGAINST NOISE PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as e...

Page 15: ...vator starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT OPERAT...

Page 16: ...YSTEM SAFELY Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY A...

Page 17: ...ide or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use...

Page 18: ...serious injury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serio...

Page 19: ...e materials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS PREVEN...

Page 20: ...lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediate ly If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of mag...

Page 21: ...m DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries and...

Page 22: ...th Bucket cylinder Side cutter Connecting link Connecting rod Idler Lower roller Upper roller Track Sprocket Travel motor Cab Boom cylinder Boom Arm cylinder Arm Counterweight Handrail Swing bearing C...

Page 23: ...10 4 Overall height of handrail G 3610 11 10 3610 11 10 3610 11 10 3610 11 10 Minimum ground clearance H 585 1 11 585 1 11 585 1 11 585 1 11 Rear end distance I 3745 12 3 3745 12 3 3745 12 3 3745 12...

Page 24: ...370 4 6 1370 4 6 Overall height of engine hood G 3140 10 4 3140 10 4 Overall height of handrail G 3610 11 10 3610 11 10 Minimum ground clearance H 585 1 11 585 1 11 Rear end distance I 3745 12 3 3745...

Page 25: ...G 3600 11 10 3600 11 10 3600 11 10 3600 11 10 Minimum ground clearance H 780 2 7 780 2 7 780 2 7 780 2 7 Rear end distance I 3745 12 3 3745 12 3 3745 12 3 3745 12 3 Rear end swing radius I 3800 12 6 3...

Page 26: ...rail G 3600 11 10 3600 11 10 3600 11 10 3600 11 10 Minimum ground clearance H 770 2 6 770 2 6 770 2 6 770 2 6 Rear end distance I 3745 12 3 3745 12 3 3745 12 3 3745 12 3 Rear end swing radius I 3800 1...

Page 27: ...5 2 Bucket digging force kN SAE 212 8 231 0 212 8 231 0 212 8 231 0 212 8 231 0 kgf 21700 23560 21700 23560 21700 23560 21700 23560 lbf 47840 51941 47840 51941 47840 51941 47840 51941 kN ISO 247 1 268...

Page 28: ...8 11620 38 1 Max vertical wall digging depth C 4840 15 11 8660 28 5 Max digging height D 10670 35 0 13100 43 0 Max dumping height E 7210 23 8 9800 32 2 Min swing radius F 4440 14 7 5630 18 6 Bucket d...

Page 29: ...15 10 4880 16 0 4870 16 0 4630 15 2 Bucket digging force kN SAE 240 3 260 9 240 3 260 9 240 3 260 9 240 3 260 9 kgf 24500 26600 24500 26600 24500 26600 24500 26600 lbf 54013 58643 54013 58643 54013 5...

Page 30: ...0740 35 3 13180 43 3 Max dumping height E 7290 23 11 7320 24 0 7400 24 3 9880 32 5 Min swing radius F 4440 14 7 4450 14 7 4490 14 9 5630 18 6 Bucket digging force kN SAE 240 3 260 9 240 3 260 9 240 3...

Page 31: ...7 6054 13347 Track chain assembly 800 mm triple grouser shoe 2EA 6584 14515 6584 14515 Track chain assembly 900 mm triple grouser shoe 2EA 7092 15635 7092 15635 Track chain assembly 600 mm double grou...

Page 32: ...45260 45260 39310 39310 31220 27250 23630 21140 23 8 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX series does not exceed 75 of tipping load with the machine on firm...

Page 33: ...m kg 23720 18390 17760 12080 13950 8870 11220 6970 8 96 0 0 ft lb 52290 40540 39150 26630 30750 19550 24740 15370 29 4 1 5 m kg 16270 16270 21890 18420 16900 11980 13220 8800 11120 7550 8 44 4 9 ft l...

Page 34: ...11930 13880 8790 11210 6880 10770 6650 9 24 0 0 ft lb 38740 26300 30600 19380 24710 15170 23740 14660 30 3 1 5 m kg 20510 18440 16560 11900 13170 8750 10610 7190 8 74 4 9 ft lb 45220 40650 36510 26230...

Page 35: ...11780 13750 8670 11190 6760 10380 6270 9 51 0 0 ft lb 31920 31920 38510 25970 30310 19110 24670 14900 22880 13820 31 2 1 5 m kg 21210 18090 16700 11700 13230 8580 10370 6760 10320 6740 9 02 4 9 ft lb...

Page 36: ...0 9970 5900 9 91 0 0 ft lb 37770 37770 38670 26170 30290 19200 24780 14880 21980 13010 32 5 1 5 m kg 12220 12220 22260 18060 17080 11720 13470 8580 10790 6690 10000 6290 9 44 4 9 ft lb 26940 26940 490...

Page 37: ...igurations adjustments to the rated load as necessory for non standard configurations Lift point height A Lift point radius B At max reach 1 5 m 4 9 ft 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0 m 19 7 ft 7 5 m 2...

Page 38: ...b 13070 13070 12390 11350 8690 8690 43 2 6 0m kg 6270 6270 5810 5000 4500 3900 3990 3770 13 69 19 7ft lb 13820 13820 12810 11020 9920 8600 8800 8310 44 9 4 5m kg 8790 8790 7540 7540 6680 6130 6060 480...

Page 39: ...0640 10640 7 18 9 8 ft lb 44400 44400 38600 38600 30640 30640 23460 23460 23 6 Note 1 2 3 4 Lifting capacity are based on ISO 10567 Lifting capacity of the HX series does not exceed 75 of tipping load...

Page 40: ...0 m kg 23620 22030 17730 14340 13920 10510 11210 8300 8 93 0 0 ft lb 52070 48570 39090 31610 30690 23170 24710 18300 29 3 1 5 m kg 17060 17060 21710 21710 16790 14250 13120 10450 11100 9030 8 39 4 9 f...

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