background image

 

 

 

HES INSTALLATION MANUAL (IEC) 

Issued on June. 13

th

, 2022 (Version1.1)

 

 
 

 

Summary of Contents for HiE-S HG Series

Page 1: ...HES INSTALLATION MANUAL IEC Issued on June 13th 2022 Version1 1 ...

Page 2: ...s Diode 5 Grounding 6 4 Handling transportation storage and unpacking 7 Handling Transportation and Tran shipment 7 Storage 8 Unpacking 9 5 Module Installation 11 Installation environment 11 Inclination Choice 11 Machinery Installation 12 Location Choice 12 Wiring 13 6 Installation Guide 15 Installation Method Bolting 16 Installation method Clamps 18 7 Maintenance 22 Cleaning 22 Visual inspection ...

Page 3: ...tion Manual Disclaimer Hyundai Energy Solution reserves the right to change this user manual without prior notice This user manual is not a warranty nor does it have any meaning of warranty This manual will be updated from time to time please contact the commercial department of Hyundai Energy Solution to obtain relevant products and documents Limitation of liability Hyundai Energy Solution shall ...

Page 4: ...ion of the modules should follow the advice of the battery manufacturer Meaning of crossed out wheeled dustbin Do not dispose of electrical appliances as unsorted municipal waste use separate collection facilities Contact your local government for information regarding the collection systems available If electrical appliances are disposed of in landfills or dumps hazardous substances can leak into...

Page 5: ...nd ventilated environment During all handling ensure that the module will not be shaken dropped to the ground or objects will fall on the module as this will damage the module or the solar cells in the module Do not allow children or unauthorized persons to handle modules Improper handling and placement may result in glass breakage or loss of electrical properties thus rendering the modules useles...

Page 6: ...rked with the maximum system voltage of the module Under certain environmental conditions the current or voltage generated by the module may be greater than the operating current or voltage for standard test conditions STC Therefore when determining the current voltage ratings and load values of electrical components the module short circuit current under STC should be multiplied by 1 25 and the o...

Page 7: ...ranges from 40 c to 90 c When the cable is fixed on the bracket it is necessary to avoid mechanical damage to the cable or module The cable is fixed on the bracket with specially designed light resistant tie and cable card The cable is light resistant and waterproof and also avoid direct sunlight and water soaking the cable Connector When connecting modules ensure that the connectors of the same s...

Page 8: ...y frame of the modules Otherwise the module warranty will be invalid When grounding the grounding device must fully contact the interior of aluminum alloy penetrate the oxide film on the surface of the frame and connect the frame of the module and the supporting member to achieve good grounding effect Use an electroplated support frame to ensure good electrical conductivity The ground conductor mu...

Page 9: ... this manual The patterns of horizontal and vertical packing are as follows Figure 4 Horizontal packaging Figure 5 Vertical packaging Handling Transportation and Tran shipment After the module arrived please check the overall status of the package in time If there is any abnormal condition such as package damage deformation or skew please contact the customer service or logistics personnel of Hyun...

Page 10: ... the height of the guardrail is not less than 2 3 of the height of the module and use fastening straps to secure the module to the carriage modules should be placed closely with each other and gaps should not be left If the vertical package is turned to horizontal by a turning machine please note that the flat tray structure is used as the bearing unit of the module after turning over and only the...

Page 11: ...ule Vertical packing and unpacking shall not be carried out on non horizontal or soft ground When vertical packing and unpacking the operator shall not stand behind the reclining surface After unpacking do not place module electrical connectors near any unauthorized chemical substance Horizontal packaging Applicable product series HiE SxxxUF Series HiE SxxxUH Series HiE SxxxVG Series HiE SxxxVI Se...

Page 12: ...se to a solid wall or another pallet of intact components of the same size Two people stand on the frame surface of the module to hold the module while the other person cuts the lower two transverse plastic steel packing belts Remove the plastic wrap and wrapping film for the modules to be removed and remove the cover and packing case Gently push the module so that it leans against the support rem...

Page 13: ...load does not exceed the mechanical strength limit that the modules can bear Hyundai Energy Solution s modules have passed the salt spray corrosion test of IEC61701 indicating that Hyundai Energy Solution modules can be installed in offshore or corrosive environments At a place 50m to 500m away from the sea corrosion may occur at the part where the frame of the module is connected to the support o...

Page 14: ...p and down dislocation between the connected brackets The assembly installation method should not result in electro chemical corrosion between the aluminum frame and different metals Location Choice Roof When installing on a roof or building ensure that they are securely secured and will not be damaged or dropped by strong winds or snow Provide a special mounting bracket for roof installation if n...

Page 15: ... recommended connection modes please contact Hyundai Energy Solution commercial personnel to evaluate the feasibility of connection modes Photovoltaic modules can be connected in series to increase the series voltage and connected in parallel to increase the series current Please select a reasonable connection mode according to the electrical parameters of the inverter selected by the photovoltaic...

Page 16: ...66 version of the total wire length is not less than 2000mm HiE SxxxUF Series HiE SxxxUH Series HiE SxxxVG Series HiE SxxxVI Series Vertical installation double row 72 78 version of the total wire length is not less than 1400mm each group shall add a not less than 900mm jumper wiring 60 66 version of the total wire length is not less than 1400mm each group shall add a not less than 500mm jumper wi...

Page 17: ... HiE SxxxKN Series HiE SxxxKI Series HiE SxxxDI Series HiE SxxxKJ Series HiE SxxxDJ Series Horizontal mounting head to tail connection This connection mode has the total wire length must be at least 400mm Each group string needs to add a 1000mm jumper cable HiE SxxxHG Series HiE SxxxKN Series HiE SxxxKI Series HiE SxxxDI Series HiE SxxxKJ Series HiE SxxxDJ Series Note 1 Total wire length means pos...

Page 18: ...ort suppliers and professional engineers are responsible for determining the design load For more detailed information follow local laws and regulations as well as instructions from structural engineers Installation Method Bolting The modules are bolted to the support structure using mounting holes of the frame Each module must be securely fastened at a minimum of 4 points on two opposite sides Bo...

Page 19: ...ide 2400Pa Remark The width of bolting installation surface of frame which called C side is 30mm Inner four mounting hole installation mounting hole size 9 14mm Installation rail vertical to the long side of the module applicable type HiE SxxxDL HiE SxxxDG HiE SxxxDN HiE SxxxDM HiE SxxxDI HiE SxxxDJ Mechanical load Front side 5400Pa Rear side 2400Pa Remark The height of the frame which called B si...

Page 20: ...d be between 16 Nm and 20 Nm depending on the bolt grade When installing the clamps do not touch the front glass and do not scratch or deform the aluminum frame during the installation process At the same time the clamps cannot affect the operation of the module and make sure that the drainage hole and the grounding holes are not blocked Each module requires at least four clamps to be secured and ...

Page 21: ... 280 380 Front side 5400 Rear side 2400 HiE SxxxVG HiE SxxxVG FB 295 395 Front side 5400 Rear side 2400 HiE SxxxHG HiE SxxxHG FB 330 430 Front side 5400 Rear side 2400 Four clamps mounting on short side of frame and rails perpendicularly to the long side frame Module types A Range mm Max Mechanical load Pa HiE SxxxVG HiE SxxxVG FB 0 150 Front side 2400 Rear side 1600 HiE SxxxKN 0 200 Front side 80...

Page 22: ...unting on long side of frame and rails perpendicularly to the long side frame the middle rail is located in the center of the module Module type A Range mm Max Mechanical load Pa HiE SxxxSI 340 440 Front side 5400 Rear side 2400 HiE SxxxUI 345 445 Front side 5400 Rear side 2400 HiE SxxxUH 345 445 Front side 5400 Rear side 2400 HiE SxxxVI HiE SxxxVI FB 360 460 Front side 5400 Rear side 2400 HiE Sxx...

Page 23: ... Pa HiE SxxxKL 355 455 495 595 Front side 5400 Rear side 2400 HiE SxxxKG 375 475 520 620 Front side 5400 Rear side 2400 HiE SxxxKN 380 480 525 625 Front side 5400 Rear side 2400 HiE SxxxKM 355 455 495 595 Front side 5400 Rear side 2400 HiE SxxxKI 375 475 520 620 Front side 5400 Rear side 2400 HiE SxxxKJ 380 480 525 625 Front side 5400 Rear side 2400 ...

Page 24: ...odules Clear snow on modules in a timely manner to avoid damage to modules caused by long term snow accumulation and snow melting and freezing Do not pierce the back sheet when cleaning the back of the module It is recommended to clean the modules in the early morning or evening when the light is not strong and the module temperature is low especially in areas with high temperatures Do not attempt...

Page 25: ...ice technician If servicing is required it should be serviced by qualified service technician Module exposure generates high voltages in the sun so cover the modules with opaque material when servicing modules to prevent electrical shock Note 1 If found in the maintenance of any problems feedback to the professional service personnel for confirmation 2 If using maintenance and repair measures not ...

Reviews: