Hytek ALPHA Series Technical Data Manual Download

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S855/2

Technical Data

ALPHA ATEX APPROVED

PETROL PUMP

Applies to the following models

only:

-ALPHA/50P -ALPHA/70P

Please read carefully before commencing installation

Registered Office: HYTEK (GB) LIMITED, Delta House, Green Street, Elsenham, Bishop’s Stortford

CM22 6DS UK. Registered in England No. 1915382

Tel: +44 (0) 1279 815 600 Fax: +44 (0) 1279 812 978 email: [email protected]

Web: www.hytekgb.com

Summary of Contents for ALPHA Series

Page 1: ...ALPHA 50P ALPHA 70P Please read carefully before commencing installation Registered Office HYTEK GB LIMITED Delta House Green Street Elsenham Bishop s Stortford CM22 6DS UK Registered in England No 1915382 Tel 44 0 1279 815 600 Fax 44 0 1279 812 978 email info hytekgb com Web www hytekgb com ...

Page 2: ...classed as category 1 2 or 3 in accordance with European Regulation No 1272 2008 It bears the following certification marking and number IMPORTANT WARNING NOTES 1 On above ground storage tanks an angle check valve fitted with the appropriate spring or pressure regulating valve must be fitted at the tank outlet to prevent loss of fuel under gravity in the event of vandalism or accidental damage 2 T...

Page 3: ...trical and local authority regulations and standards 5 It must not be used with other liquids or for other applications We will accept no warranty claims or liability if it is used for other liquids or applications CALIBRATION The meter on this pump unit must be calibrated electronically to ensure accuracy and reliability ...

Page 4: ...ght by means of the four 14 mm diameter mounting holes provided Locate the drip tray between the pump base and the foundation with the lips around the holes facing upwards NB When the drip tray is fitted to the pump it must be sealed to its foundation with a suitable elastomeric substance to prevent leaked fuel wicking back underneath the pump To maintain the environmental integrity of the drip tr...

Page 5: ... point for above ground pipe work is provided at the rear of the pump base Push out the plastic cover plate if required NB On above ground tanks an angle check valve fitted with the appropriate spring or an anti syphon valve must be fitted in the suction line to prevent spillage or leakage in the event of damage 6 Connect the delivery hose and selected ATEX approved nozzle to the pump outlet in ac...

Page 6: ...ntrol system makes and breaks the connection Make connection Pump on Break connection Pump off Alternatively remove the link and connect a switched live supply 230V AC 16A max to terminal 4 shown on the Alpha Installation Wiring Diagram Live supply switched on Pump on Live supply switched off Pump off 10 A pulse output for connection to key card systems is available from the separate terminals loc...

Page 7: ... FOR USE 1 Remove the nozzle from the holster 2 Place the nozzle spout in the fuel tank 3 Squeeze the nozzle trigger to dispense fuel On completion of the delivery release the trigger and replace the nozzle in the holster ...

Page 8: ... its life and ensure maximum efficiency reliability The following should be carried out every 12 months or 1 million litres which ever comes first Isolate power supply Inspect clean or replace pump filter Inspect clean or replace nozzle filter Inspect replace if necessary the V belt Check motor pulley grub screw is tight Re calibrate electronic display ...

Page 9: ...CTION HOLE IN BASE 76 5MM DIA ALTERNATIVE SUCTION HOLE SLOTTED TO BOTTOM OF BASE ALL DIMENSIONS IN MM REAR VIEW 1 1 2 STAINLESS STEEL FLEXIBLE CONNECTOR SUPPLIED AS STANDARD 22MM DIA ALTERNATIVE CABLE ENTRY HOLE BASE VIEW FROM ABOVE FOUR 15MM DIA MOUNTING HOLES SUCTION INLET LOCATION FRONT 32 396 460 340 215 13 500 526 133 44 105 82 ...

Page 10: ...TROL SYSTEM RELAY 220 240V AC 16A MAX ALTERNATIVE PUMPCONTROL KEY CARDCONTROL SYSTEM SWITCHED LIVE SUPPLY 220 240V AC 16 A MAX L EARTH L N L 1 3 2 5 4 N 6 E MAINS 230VAC JUNCTION BOX CONNECTIONS AUTH 220 240V INPUT PULSE OUTPUT COM REL OPT KEY CARD CONTROL SYSTEM PULSE INPUT TERMINALS 50V 0 25A MAX COMMON OPTO ISOLATED RELAY 1 3 2 5 4 6 E LOW VOLTAGE SIGNAL JUNCTION BOX CONNECTIONS ...

Page 11: ...S855 2 ALPHA EXTERNAL DIMENSIONS ...

Page 12: ...S855 2 ALPHA SIDE ACCESS PANEL VIEW 33 20 34 25 21 ALPHA PUMP UNIT FILTER LOCATION PUMP UNIT FILTER LOCATION AS VIEWED FROM THE FRONT ...

Page 13: ...and by mode Upper line of LCD display shows previous delivery Lower line of LCD display shows ongoing total Nozzle removed Upper line shows all eights then all zeros Lower line shows FUELLING Pump starts Fuel drawn Upper line shows litres dispensed Lower line shows FUELLING Nozzle Returned Pump stops Upper line of LCD display shows previous delivery Lower line of LCD display shows ongoing total FE...

Page 14: ...ted from any fuel management systems 2 Remove calibration button cover bolt from rear of display calculator housing if fitted 3 Gently push and hold the calibration button using a small screwdriver or similar tool CALIBRATION PROCEDURE MUST BE CARRIED OUT TO ENSURE PUMP ACCURACY ...

Page 15: ... fitted with PULS E18 reed switch pulser pre August 2003 or Adblue Alpha and 1 PULSE CHANNEL for all other Alpha versions 6 The lower line will show the following in a looping sequence LITRES Display measures in litres GALLONS Display measures in gallons Imperial or US Press calibration button once when desired option is displayed 7 The lower line will show the following in a looping sequence BACK...

Page 16: ...played 10 The lower line will show the following in a looping sequence TANK SW UNUSED No tank empty switch connected TANK SW IS TA F Tank empty switch connected is Hytek TA F type Feature coming soon TANK SW NOT TA F Tank empty switch connected is standard normally closed float switch Feature coming soon 11 The lower line will show the following in a looping sequence LEAK SW UNUSED No pump leak sw...

Page 17: ...ce SAVE AND EXIT Save all settings entered and return to normal operation CALIBRATE PUMP Continue and calibrate pump with 20 litre measure ABANDON CONFIG Do not save any settings entered and return to normal operation 15 If CALIBRATE PUMP was selected TAKE NOZZLE will be shown Take the nozzle the lower line will show DISPENSE 20L and dispense 20 litres into a calibrated test measure 16 Once 20 lit...

Page 18: ...he pulse transmitter s pulse trains has been interrupted PULSE REVERSE The meter has run backwards during a delivery PULSER POWER The pulser has been disconnected The error condition is maintained until the nozzle is returned to its holster for at least 2 seconds and then removed again to restart the fuelling sequence TIMEOUT If during a delivery no fuel is dispensed for 2 minutes the display will...

Page 19: ... INPUT OPTO ISOLATED GRN YEL REED RELAY BLUE COMMON BROWN GREEN BLUE YELLOW 12VDC RED W M GREEN CH 1 YELLOW W M WHITE CH 2 GREEN W M YELLOW 12V DC SOL OUTPUT WEIGHTS MEASURES VERSION ONLY 0V BLUE 12VDC BROWN RED 2 1 3 2 1 2 1 3 2 1 3 4 2 1 3 LIVE 220 240 VAC MOTOR RELAY OUTPUT 1 1 2 3 2 220 240 VAC POWER INPUT EARTH LIVE BLACK NEUTRAL GREY NEUTRAL AC INPUT PUMP DISPLAY CALCULATOR VIEWED FROM REAR ...

Page 20: ...S855 2 ALPHA EXTERNAL VIEW 1 9 2 3 11 5 10 7 8 6 12 13 14 2 ...

Page 21: ...S855 2 ALPHA INTERNAL VIEW 15 17 18 19 20 21 22 24 25 26 27 16 28 16 29 23 ...

Page 22: ... SPAN HF4 14 TOP CAP ALP CAP4 ALP CAP4 INTERNAL COMPONENTS 15 DISPLAY COVER ALP DISPCOV3A ALP DISPCOV3A 16 MAINS 230VAC JUNCTION BOX ALP JBOX P ALP JBOX P 17 PULSER PULS W PULS W 18 4 PISTON METER 2 REV PER L 209A METER REP 209A METER REP 19 AIR SEPARATOR OUTLET FLOAT CHAMBER MINIVENT MINIVENT 20 MOTOR MOT E75 ATEX MOT E75 ATEX 21 FLEXIBLE SUCTION CONNECTOR TTLB TTLB 22 PULLEY PULL 2C PULL 25C 23 ...

Page 23: ...S855 2 ...

Page 24: ...sure Equipment Directive 2012 19 EU Waste Electrical Electronic Equipment Regulations 2011 65 EU Restriction of Hazardous Substances Directive RoHS2 2014 34 EU ATEX Directive EN 13617 1 2012 EN 1127 1 2011 EC Type examination Certificate No CML 17ATEX9254 Marking Ex II 2 G EN 13617 1 2012 Ta 20 C to 40 C Notified Body CML Ltd Number 2503 Unit 1 Newport Business Park New Port Road Ellesmere Port CH...

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