Hyster H100XM, Manual, Page: 8 / 21

Hood Repair 100 SRM 726
1. COUNTERWEIGHT
2. LIFTING DEVICE
3. LIFTING EYE
4. WASHER
5. LOCKWASHER
6. MOUNTING BOLT
Figure 1. Counterweight
INSTALL
1. Install counterweight in place on the lift truck.
See Figure 1. Install two lockwashers, washers,
and capscrews. Tighten capscrews to 555 N•m
(409 lbf ft).
2. Remove eyebolts from counterweight lifting
holes.
3. Install tow pin. Install cover between hood and
counterweight.
4. If removed, install the overhead exhaust pipe
in the counterweight. Tighten the capscrews to
38 N•m (28 lbf ft).
Hood Repair
REMOVE
WARNING
The lift truck must be put on blocks for some
types of maintenance and repair. The removal
of the following assemblies will cause large
changes in the center of gravity: mast, drive
axle, engine, transmission, and counterweight.
When the lift truck is put on blocks, put ad-
ditional blocks in the following positions to
maintain stability:
a. Before removing the mast and drive axle,
put blocks under the counterweight so the
lift truck cannot fall backward.
b. Before removing the counterweight, put
blocks under the mast assembly so the lift
truck cannot fall forward.
The surface must be solid, even, and level when
the lift truck is put on blocks. Make sure that
any blocks used to support the lift truck are
solid, one-piece units.
1. Raise the hood and disconnect the two gas-assist
cylinders at the hood. Disconnect the park brake
alert wiring harness.
2. Remove the pins that hold the hood hinges to
the operator’s module crossmember. Remove the
hood.
INSTALL
1. Install the hood in position on the lift truck. In-
stall the pins that hold the hood hinges to the op-
erator’s module crossmember.
2. Connect the two gas-assist cylinders to the hood.
Connect the park brake alert wiring harness.
2