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Hyster H10.00-12.00XM-12EC, Service & Repair Manual

The Hyster H10.00-12.00XM-12EC Service & Repair Manual is essential for maintaining and repairing your forklift. Download the manual for free from manualshive.com to access detailed instructions on troubleshooting, maintenance, and repair procedures. Ensure your forklift is in top condition by having this manual at your fingertips.

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Wet Brake System

Table of Contents

TABLE OF CONTENTS

General ...............................................................................................................................................................

1

Description and Operation ................................................................................................................................

1

Service Brakes ...............................................................................................................................................

1

Parking Brake................................................................................................................................................

1

Oil Cooler Circuit...........................................................................................................................................

1

Pressure Switch Replacement...........................................................................................................................

5

Accumulators Replacement ...............................................................................................................................

5

Brake Treadle Valve Repair ..............................................................................................................................

5

Remove and Disassemble ..............................................................................................................................

5

Clean and Inspect ..........................................................................................................................................

6

Assemble and Install .....................................................................................................................................

6

Parking Brake Valve Repair..............................................................................................................................

6

Remove ...........................................................................................................................................................

6

Clean and Inspect ..........................................................................................................................................

6

Repair .............................................................................................................................................................

6

Install .............................................................................................................................................................

6

Parking Brake Caliper Repair ..........................................................................................................................

7

Remove ...........................................................................................................................................................

7

Disassemble ...................................................................................................................................................

9

Inspect ............................................................................................................................................................

9

Install .............................................................................................................................................................

9

Adjust .............................................................................................................................................................

9

Brake Pad Repair...............................................................................................................................................

10

Inspect ............................................................................................................................................................

10

Remove ...........................................................................................................................................................

10

Install .............................................................................................................................................................

10

Seals Repair .......................................................................................................................................................

10

Remove ...........................................................................................................................................................

10

Install .............................................................................................................................................................

11

Service Brake Repair .........................................................................................................................................

11

Remove and Disassemble ..............................................................................................................................

11

Drain Lubricating Oil ...............................................................................................................................

11

Drain Coolant Oil ......................................................................................................................................

18

Disconnect Brake Lines ............................................................................................................................

18

Wheel End With Outer Bearing on Ring Gear Hub Journal H13.00-14.00XM (H300-330HD),
H16.00XM-6 (H360HD), and H10.00-12.00XM-12EC (H360HD-EC) ....................................................

18

Wheel End With Outer Bearing on Spindle Journal H8.00-12.00XM (H170-280HD),
H16.00-22.00XM-12EC (H400-500HD/HDS-EC) and H16.00-18.00XM/XMS-12
(H400-450HD/HDS) ..................................................................................................................................

19

Brake Disc Housing Assembly Wheel End ..............................................................................................

20

Brake Piston Housing ...............................................................................................................................

21

Brake Piston Housing and Wheel Spindle ...............................................................................................

22

Inspect ............................................................................................................................................................

22

Clean ..............................................................................................................................................................

24

Assemble ........................................................................................................................................................

25

Wheel Spindle............................................................................................................................................

25

Brake Piston Housing ...............................................................................................................................

25

Piston Assembly ........................................................................................................................................

27

Brake Disc Housing...................................................................................................................................

27

Duo-Cone Face Seal Into Brake Disc Housing and Into Hub .................................................................

29

Check for Correct Installation of Duo-Cone Seal ....................................................................................

30

©2007 HYSTER COMPANY

i

Summary of Contents for H10.00-12.00XM-12EC

Page 1: ...Hyster F007 H8 00 12 00XM Europe Forklift...

Page 2: ...50HD HDS A236 H16 00 22 00XM 12EC H400 500HD HDS EC B214 H8 00 12 00XM H170 280HD F007 G007 H007 H13 00 14 00XM H300 330HD E019 F019 G019 H16 00XM 6 H360HD E019 F019 G019 H10 00 12 00XM 12EC H360HD EC...

Page 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Page 4: ...Brake Repair 11 Remove and Disassemble 11 Drain Lubricating Oil 11 Drain Coolant Oil 18 Disconnect Brake Lines 18 Wheel End With Outer Bearing on Ring Gear Hub Journal H13 00 14 00XM H300 330HD H16 00...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...s 36 Minimum Brake Disc Thickness 39 Hydraulic Fluid for Brake Actuation 39 Brake Coolant Specifications 39 Coolant Change Intervals 39 Hydraulic Fluid Specifications 39 Troubleshooting 39 This sectio...

Page 7: ...rking brake valve SERVICE BRAKES There is an oil cooled brake assembly at each drive wheel as shown in Figure 3 There are discs that ro tate with the wheel hub and stationary discs that are locked to...

Page 8: ...PUMP CHARGE VALVE 2 ACCUMULATORS 3 BRAKE TREADLE 4 OIL COOLER 5 PARK BRAKE 6 PARK BRAKE VALVE 7 OIL FILTER 8 RH BRAKE 9 LH BRAKE 10 PRESSURE CHECK PORTS 11 HYDRAULIC TANK 12 MANIFOLD 13 MANIFOLD 14 B...

Page 9: ...E VALVE 2 ACCUMULATORS 3 BRAKE TREADLE 4 OIL COOLER 5 PARK BRAKE 6 PARK BRAKE VALVE 7 OIL FILTER 8 RH BRAKE 9 LH BRAKE 10 MANIFOLD 11 MANIFOLD 12 HYDRAULIC TANK 13 PRESSURE SWITCH 14 PRESSURE CHECK PO...

Page 10: ...DRAIN PLUG 7 SUN GEAR 8 SUN GEAR THRUST WASHER 9 THRUST BUTTON 10 PLANETARY PINION SHAFT 11 PLANETARY GEAR 12 PLANETARY SPIDER 13 WHEEL HUB 14 O RING 15 FACE SEAL 16 WET BRAKE DISC HOUSING 17 WET BRAK...

Page 11: ...installation Before disconnecting any hydraulic lines release pressure from hydraulic circuit as fol lows 1 Shut off engine and completely lower mast Install blocks at wheels to prevent vehicle from...

Page 12: ...lows 1 Shut engine OFF and completely lower mast Install blocks at wheels to prevent vehicle from moving 2 Operate brake pedal until hydraulic pres sure is released 1 Put blocks in front and back of...

Page 13: ...in dangerous fibers Breathing dust from these linings can be a can cer or lung disease hazard Do not make dust Do not clean brake parts with compressed air or by brushing Use vacuum equipment approved...

Page 14: ...145MM LONG BOLTS 7 RETAINING CUP 8 DUST BOOT 9 BRAKE PADS 10 FRICTION SLEEVE 11 MAGNET 12 CUP SEAL 13 CUP SEAL 14 SETSCREW 15 LOCKING NUT 16 NUT 17 COTTER PIN 18 O RING SEAL 19 O RING SEAL 20 O RING...

Page 15: ...olts 4 Mount pressure connection and apply the neces sary release pressure to brake until bank of disc springs are completely pretensioned 5 Adjust brakes ADJUST NOTE During this adjustment process th...

Page 16: ...clockwise un til it is flush with inside of piston 3 Press back ram bolt using a suitable screwdriver until it comes to rest against piston NOTE In the event there is insufficient clearance to remove...

Page 17: ...rent types of fluid An incorrect fluid can damage the rubber parts of the assemblies which could cause loss of braking and serious personal injury Do not reuse hydraulic fluid or coolant Used fluid ma...

Page 18: ...ASHER 10 MAGNETIC DRAIN PLUG COOLANT 11 AIR EVACUATION PLUG COOLANT 12 FORCED COOLING OUTLET PLUG 13 BRAKE BLEEDER SCREW 14 FORCED COOLING INLET PLUG 15 BRAKE PISTON HOUSING 16 PISTON RETURN SPRING 17...

Page 19: ...SHAFT 10 ADJUSTING NUT 11 THRUST BUTTON 12 SUN GEAR 13 SUN GEAR THRUST WASHER 14 LOCK 15 MAGNETIC DRAIN PLUG 16 RING GEAR HUB 17 PLANETARY SPIDER 18 INNER BEARING 19 FACE SEAL 20 WET DISC BRAKE HOUSI...

Page 20: ...ER 9 THRUST BUTTON 10 PLANETARY PINION SHAFT 11 PLANETARY GEAR 12 PLANETARY SPIDER 13 WHEEL HUB 14 O RING 15 FACE SEAL 16 WET BRAKE DISC HOUSING 17 WET BRAKE PISTON HOUSING 18 SPINDLE 19 AXLE SHAFT 20...

Page 21: ...AT WASHER 12 CAPSCREW 13 SNAP RING 14 INNER THRUST WASHER 15 PLANETARY PINION GEAR 16 OUTER THRUST WASHER 17 PLANETARY PINION SHAFT 18 OUTER BEARING CONE 19 OUTER BEARING CUP 20 O RING 21 WHEEL NUT 22...

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