Hyster Fortis S55FTS, Service & Repair Manual

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©2015 HYSTER COMPANY
TABLE OF CONTENTS
General Information About Diagrams and Schematics ........................................................................................ 1
Symbol Definitions ..............................................................................................................................................2
Diagrams Manual Applications ..........................................................................................................................2
Diagrams, Schematics or Arrangements................................................................................................................ 4
Figure 1. Type S Option Electrical Schematic................................................................................................... 4
Figure 2. Mazda (2007) 2.0L and 2.2L Gas Engine............................................................................................5
Figure 3. Mazda (2007) 2.0L and 2.2L LPG Engine Electrical Schematic....................................................... 7
Figure 4. GM 2.4L Gas Engine Electrical Schematic........................................................................................ 9
Figure 5. GM 2.4L LPG Engine Electrical Schematic..................................................................................... 11
Figure 6. Yanmar 2.6L and 3.3L Diesel Engine Electrical Schematic............................................................13
Figure 7. GM 4.3L Gas Engine Electrical Schematic...................................................................................... 14
Figure 8. GM 4.3L LPG Engine Electrical Schematic..................................................................................... 16
Figure 9. Cummins 3.3L Diesel Engine Electrical Schematic.........................................................................18
Figure 10. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Electrical Schematic........................................... 20
Figure 11. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Electrical Schematic.......................................... 22
Figure 12. GM (2010) 5.7L LPG Engine Electrical Schematic........................................................................24
Figure 13. Right Side Truck Devices Electrical Schematic............................................................................. 26
Figure 14. Left Side Truck Devices Electrical Schematic................................................................................27
Figure 15. Cowl Devices Electrical Schematic................................................................................................. 28
Figure 16. Standard (Powershift) Transmission Electrical Schematic...........................................................29
Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic........................... 30
Figure 18. Electro-Hydraulic Electrical Schematic..........................................................................................33
Figure 19. Lights and Cab Accessories Electrical Schematic..........................................................................34
Figure 20. Forward Travel Amber Lights With Three-Stage Mast................................................................ 35
Figure 21. MLM Internal Connections............................................................................................................. 36
Figure 22. Vehicle System Manager (VSM) Wiring Diagram......................................................................... 37
Figure 23. Power Distribution Module (PDM) Wiring Diagram..................................................................... 38
Figure 24. Operator Cab Wiring Diagram........................................................................................................39
Figure 25. Transmission Wiring Diagram, Common to ALL Transmissions.................................................40
Figure 26. Engines Directory Wiring Diagram................................................................................................ 41
Figure 27. Rear Signal and Work Lights Wiring Diagram..............................................................................42
Figure 28. Mazda 2.0L and 2.2L Gas Engine Wiring Diagram.......................................................................43
Figure 29. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram......................................................................44
Figure 30. GM 2.4L Gas Engine Wiring Diagram........................................................................................... 45
Figure 31. GM 2.4L LPG Engine Wiring Diagram.......................................................................................... 46
Figure 32. Yanmar 2.6L and 3.3L Diesel Engine Wiring Diagram.................................................................47
Figure 33. GM 4.3L Gas Engine Wiring Diagram........................................................................................... 48
Figure 34. GM 4.3L LPG Engine Wiring Diagram.......................................................................................... 49
Figure 35. Cummins 3.3L Diesel Engine Wiring Diagram..............................................................................50
Figure 36. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Wiring Diagram.................................................. 51
Figure 37. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Wiring Diagram................................................. 52
Figure 38. GM 5.7L LPG Engine (2010) Wiring Diagram...............................................................................53
Figure 39. Standard (Powershift) Transmission Wiring Diagram..................................................................54
Figure 40. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram for Lift
Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (E024) and H6.0FT, H7.0FT (H135FT,
H155FT) (J006).................................................................................................................................................. 55
Figure 41. Spicer Off-Highway Transmission 2 Forward/2 Reverse Wiring Diagram for Lift
truck Models S6.0FT, S7.0FT (S135FT, S155FT) (E024) and H6.0FT, H7.0FT (H135FT, H155FT) (J006)56
Figure 42. Forward Travel Amber Lights With Three-Stage Mast................................................................ 57
Figure 43. Connector Pin Identification........................................................................................................... 58
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