Hyster Fortis H60FT Service & Repair Manual Download

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STEP 4.

Using a puller, remove bearing from turbine shaft.

STEP 5.

STEP 6.

Remove RANGE 1 and REVERSE 1 gear
assembly.

1300 SRM 1343

Transmission Repair

Summary of Contents for Fortis H60FT

Page 1: ...Hyster E024 S135FT S155FT Forklift Service Repair Manual...

Page 2: ...TWO SPEED POWERSHIFT TRANSMISSION REPAIR H6 0FT H7 0FT H135FT H155FT H006 J006 K006 L006 S6 0FT S7 0FT S135FT S155FT D024 E024 F024 G024 PART NO 1659641 1300 SRM 1343...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ct 44 Housings 44 Oil Seals and Gaskets 44 Bearings 44 Gears and Shafts 45 Assemble 45 RANGE 2 Assemble 45 FORWARD 1 Assemble 48 REVERSE 1 Assemble 52 RANGE 1 Assemble 57 Stator Support Assemble 60 Tu...

Page 5: ...This section is for the following models H6 0FT H7 0FT H135FT H155FT H006 J006 K006 L006 S6 0FT S7 0FT S135FT S155FT D024 E024 F024 G024 Table of Contents ii...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ve the transmission For removal procedures for the engine and transmission combination or transmission see Frame 0100SRM1321 for lift truck models H6 0FT H7 0FT H135FT H155FT H006 J006 Frame 0100SRM15...

Page 8: ...P RING 3 PLUG 4 O RING 5 EXTERNAL SNAP RING 6 SNAP RING 7 OIL BAFFLE 8 SEALING RING 9 SEAL OIL BAFFLE 10 BEARING 11 PISTON RING Figure 1 Torque Converter Assembly DISASSEMBLE Refer to Figure 2 and Fig...

Page 9: ...T CONVERTER HOUSING TO TRANSMISSION CASE 9 SNAP RING 10 RETAINER SAFETY VALVE 11 SPRING SAFETY VALVE 12 BALL 13 SPACER 14 SCREW 15 LOCKWASHER 16 OIL BAFFLE 17 SUCTION SCREEN 18 GASKET 19 ADAPTER FILTE...

Page 10: ...6 REGULATOR SPRING 7 RETAINER SAFETY VALVE 8 SNAP RING 9 ADAPTER FILTER 10 OIL FILTER 11 DIPSTICK TUBE AND BREATHER 12 SUCTION SCREEN 13 GASKET 14 DOWEL PIN 15 DRAIN PLUG 16 REGULATOR SPOOL 17 SAFETY...

Page 11: ...NOTE Perform STEP 1 on lift trucks manufactured Before June 2009 STEP 1 Remove dipstick and tube 1 DIPSTICK 2 TUBE 3 CONVERTER HOUSING NOTE Perform STEP 2 on lift trucks manufactured Before June 2009...

Page 12: ...1 AIR BREATHER 2 CONVERTER HOUSING NOTE Perform STEP 3 on lift trucks manufactured After June 2009 STEP 3 Remove transmission oil dipstick and breather 1 CONVERTER HOUSING 2 DIPSTICK BREATHER Transmis...

Page 13: ...P 4 Remove oil filter element and if necessary remove filter adapter NOTE TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN OIL FILTER ELEMENT AND FILTER ADAPTER IN SAME LOC...

Page 14: ...2 O RING 3 SPOOL 4 SPRING 5 CONVERTER HOUSING CAUTION Disposal of lubricants and fluids must meet local environmental regulations STEP 6 Drain oil and remove oil suction screen and gasket 1 GASKET 2 O...

Page 15: ...capscrews lockwashers charge pump and gasket NOTE TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN 1 CAPSCREWS 2 LOCKWASHERS 3 CHARGE PUMP 4 GASKET 1300 SRM 1343 Transmiss...

Page 16: ...LIFT TRUCKS MANUFACTURED AFTER JUNE 2009 STEP 9 Remove control valve assembly See the Control Valve Repair section Remove for procedures NOTE TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 200...

Page 17: ...Y IN SAME LOCATION ON TRANSMISSION FOR LIFT TRUCKS MANUFACTURED AFTER JUNE 2009 STEP 11 Remove oil baffle retainer ring NOTE TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN OIL BAFFLE...

Page 18: ...ing STEP 13 Turn the transmission vertically or on output and remove converter housing to transmission case socket head bolts STEP 14 Using a lifting device separate converter housing from transmissio...

Page 19: ...Remove snap ring and safety valve assembly from torque converter housing STEP 16 Remove retainer spring ball spacer and O ring 1 RETAINER 2 SPRING 3 BALL 4 SPACER 5 O RING 1300 SRM 1343 Transmission R...

Page 20: ...ve output shaft cup 1 OUTPUT SHAFT CUP STEP 18 Remove REVERSE 1 and RANGE 1 gear shaft cup 1 REVERSE 1 AND RANGE 1 GEAR SHAFT CUP STEP 19 Remove three capscrews and oil baffle Transmission Repair 1300...

Page 21: ...ar and bearing as an assembly See Idler Gear Disassemble procedures 1 CAPSCREW 2 LOCKWASHER 3 BEARING SUPPORT 4 PIN STEP 21 Remove six socket head screws lockwashers and stator support as an assembly...

Page 22: ...earing support and pin Remove pump drive gear as an assembly See Pump Drive Gear Disassemble procedures 1 CAPSCREW 2 LOCKWASHER 3 BEARING SUPPORT 4 PIN Transmission Case Disassemble Refer to Figure 4...

Page 23: ...1 FITTING 2 O RING 3 PLUG 4 BAFFLE 5 CAPSCREW 6 LOCKWASHER 7 CLIP 8 SPRING 9 SPOOL 10 CASE 11 SPEED SENSOR PORT PLUG Figure 4 Transmission Case 1300 SRM 1343 Transmission Repair 17...

Page 24: ...uilt Before June 2009 STEP 1 Remove and discard gasket from converter housing to transmission case STEP 2 Remove shims from turbine shaft STEP 3 Using a puller remove bearing from RANGE 1 and REVERSE...

Page 25: ...Using a puller remove bearing from turbine shaft STEP 5 Remove turbine shaft See Turbine Shaft Disassemble procedures STEP 6 Remove RANGE 1 and REVERSE 1 gear assembly 1300 SRM 1343 Transmission Repa...